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Home >> Mercedes Benz >> 2004 >> CL500 >> Repair and Diagnosis >> Body & Frame >> Seats >> Seats, Restraint Systems -- Cleaning & Seat Belt Maintenance -- 215 & 220 Chassis >> Maintenance >> Check seat belts and seat belt buckles for external damage and operation - AP91.40-P-9150M

Check seat belts and seat belt buckles for external damage and operation - AP91.40-P-9150M

Model 211, 215, 220, 230 

Fig 1: Checking Seat Belt And Seat Belt Buckles
G04851904
INSPECT Check     
1 Pull seat belt all the way out and check for damage IMPORTANT If any fibers are cut through or if there are any chafing marks or any other signs of damage, replace affected seat belt with new seat belt as a separate order. If a customer refuses replacement of a damaged seat belt, an appropriate endorsement must be made on the repair order.  
2.1 Replace seat belt with emergency tensioning retractor at front seat IMPORTANT If the seat belt is damaged.  
REFER TO TESTING & REPAIR Remove/install seat belt with emergency tensioning retractor Model 211 AR91.40-P-0630T
REFER TO TESTING & REPAIR Remove/install seat belt (front seat) Model 215 AR91.40-P-1010N
REFER TO TESTING & REPAIR   Model 220.0/1 up to 31.8.02 AR91.40-P-1010M
REFER TO TESTING & REPAIR   Model 220.0/1 as of 1.9.02 with code 803 model year 2003 AR91.40-P-1010MB
REFER TO TESTING & REPAIR   Model 220.175 /178 with code Z04 Light armoring with code Z07 Top protection
Model 220.8
AR91.40-P-1010MC
REFER TO TESTING & REPAIR   Model 230 with left multicontour seat code 404
and right multicontour seat code 405
AR91.40-P-1010R
    Model 230 except left multicontour seat code 404 and right multicontour seat code 405  
3.1 Replace rear seat belt IMPORTANT If the seat belt is damaged.  
REFER TO TESTING & REPAIR Remove/install rear seat belts Model 211.0 AR91.40-P-0681T
REFER TO TESTING & REPAIR   Model 211.2 AR91.40-P-0681TA
REFER TO TESTING & REPAIR   Model 215 AR91.40-P-0681N
REFER TO TESTING & REPAIR   Model 220.0/1 AR91.40-P-0681M
REFER TO TESTING & REPAIR   Model 220.175/178 with code Z04 Light armoring with code Z07 Top protection AR91.40-P-0681MC
REFER TO TESTING & REPAIR   Model 220.8 AR91.40-P-0681MP
4.1 Replace rear center seat belt IMPORTANT If the seat belt is damaged.  
REFER TO TESTING & REPAIR Remove/install rear center seat belt Model 211.0 except through-loading feature code 287 AR91.40-P-0683T
REFER TO TESTING & REPAIR   Model 211.0 with left rear seat backrest with through-loading feature code 287 AR91.40-P-0683TA
REFER TO TESTING & REPAIR   Model 211.2 AR91.40-P-0683TB
REFER TO TESTING & REPAIR   Model 220.0/1 except electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package code 224
Model 220.0/1 with electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package code 224
Model 220.8
AR91.40-P-0683M
5 Check seat belt for twisting    
6.1 Correct installation position of seat belt IMPORTANT If seat belt is twisted 180° behind trim.  
REFER TO TESTING & REPAIR Remove/install seat belt with emergency tensioning retractor Model 211 AR91.40-P-0630T
REFER TO TESTING & REPAIR Remove/install seat belt (front seat) Model 215 AR91.40-P-1010N
REFER TO TESTING & REPAIR   Model 220.0/1 up to 31.8.02 AR91.40-P-1010M
REFER TO TESTING & REPAIR   Model 220.0/1 as of 1.9.02 with code 803 model year 2003 AR91.40-P-1010MB
REFER TO TESTING & REPAIR   Model 220.175/178 with code Z04 Light armoring with code Z07 Top protection Model 220.8 AR91.40-P-1010MC
REFER TO TESTING & REPAIR   Model 230 with left multicontour seat code 404 and right multicontour seat code 405 AR91.40-P-1010R
REFER TO TESTING & REPAIR Remove/install rear seat belts Model 211.0 AR91.40-P-0681T
REFER TO TESTING & REPAIR   Model 211.2 AR91.40-P-0681TA
REFER TO TESTING & REPAIR   Model 215 AR91.40-P-0681N
REFER TO TESTING & REPAIR   Model 220.0/1 AR91.40-P-0681M
REFER TO TESTING & REPAIR   Model 220.175/178 with code Z04 Light armoring with code Z07 Top protection AR91.40-P-0681MC
REFER TO TESTING & REPAIR   Model 220.8 AR91.40-P-0681MP
REFER TO TESTING & REPAIR Remove/install rear center seat belt Model 211.0 except through-loading feature code 287 AR91.40-P-0683T
REFER TO TESTING & REPAIR   Model 211.0 with left rear seat backrest with through-loading feature code 287 AR91.40-P-0683TA
REFER TO TESTING & REPAIR   Model 211.2 AR91.40-P-0683TB
REFER TO TESTING & REPAIR   Model 220.0/1 except electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package code 224
Model 220.0/1 with electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package code 224
Model 220.8
AR91.40-P-0683M
7 Inspect lock function of inertia reel by pulling sharply on belt webbing    
8.1 Replace seat belt with emergency tensioning retractor at front seat IMPORTANT If lock function of inertia reel is defective.  
REFER TO TESTING & REPAIR Remove/install seat belt with emergency tensioning retractor Model 211 AR91.40-P-0630T
REFER TO TESTING & REPAIR Remove/install seat belt (front seat) Model 215 AR91.40-P-1010N
REFER TO TESTING & REPAIR   Model 220.0/1 up to 31.8.02 AR91.40-P-1010M
REFER TO TESTING & REPAIR   Model 220.0/1 as of 1.9.02 with code 803 model year 2003 AR91.40-P-1010MB
REFER TO TESTING & REPAIR   Model 220.175/178 with code Z04 Light armoring with code Z07 Top protection
Model 220.8
AR91.40-P-1010MC
REFER TO TESTING & REPAIR   Model 230 with left multicontour seat code 404 and right multicontour seat code 405 AR91.40-P-1010R
9.1 Replace rear seat belt IMPORTANT If lock function of inertia reel is defective.  
REFER TO TESTING & REPAIR Remove/install rear seat belts Model 211.0 AR91.40-P-0681T
REFER TO TESTING & REPAIR   Model 211.2 AR91.40-P-0681TA
REFER TO TESTING & REPAIR   Model 215 AR91.40-P-0681N
REFER TO TESTING & REPAIR   Model 220.0/1 AR91.40-P-0681M
REFER TO TESTING & REPAIR   Model 220.175/178 with code Z04 Light armoring with code Z07 Top protection AR91.40-P-0681MC
REFER TO TESTING & REPAIR   Model 220.8 AR91.40-P-0681MP
10.1 Replace rear center seat belt IMPORTANT If lock function of inertia reel is defective.  
REFER TO TESTING & REPAIR Remove/install rear center seat belt Model 211.0 except through-loading feature code 287 AR91.40-P-0683T
REFER TO TESTING & REPAIR   Model 211.0 with left rear seat backrest with through-loading feature code 287 AR91.40-P-0683TA
REFER TO TESTING & REPAIR   Model 211.2 AR91.40-P-0683TB
REFER TO TESTING & REPAIR   Model 220.0/1 except electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package code 224
Model 220.0/1 with electrically adjustable individual rear seats, with seat ventilation, seat heater and memory package code 224 220.8
AR91.40-P-0683M
11 Check catch mechanism of seat belt buckles Install new seat belt buckle if necessary.  
REFER TO TESTING & REPAIR Remove/install seat belt buckle (front seat) Model 211 AR91.40-P-1515T
REFER TO TESTING & REPAIR   Model 215 AR91.40-P-1515N
REFER TO TESTING & REPAIR   Model 220.0/1 up to 31.8.02 AR91.40-P-1515M
REFER TO TESTING & REPAIR   Model 220.0/1 as of 1.9.02 with code 803 model year 2003
Model 220.8
AR91.40-P-1515MB
REFER TO TESTING & REPAIR   Model 230 AR91.40-P-1515R
REFER TO TESTING & REPAIR Remove/install rear seat belt buckle Model 211.0 AR91.40-P-1516T
REFER TO TESTING & REPAIR   Model 211.2 AR91.40-P-1516TA
REFER TO TESTING & REPAIR   Model 220.0/1
Model 220.8
AR91.40-P-1516M