Removing and installing rear spring - AR32.20-P-0230A

MODEL 129, 140, 170, 202, 208, 210 

Fig 1: Identifying Rear Spring Remove/Install Components

	Removing, installing
	Lethal injuries  are possible if vehicle slips off of lifting platform	Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Springs; general background information.	Model Series 129, 140, 168, 170, 202, 208, 210	AH32.20-P-9404-01A
1	Raise vehicle.
2.1	Remove rear-suspension switch for rollover bar.	Model Series 129 up to 08/95	ra91001290860x
3	Remove track control arm shield (72c).
4	Remove transverse link (69).	Model Series 129 when removing left rear spring Model Series 170, 208.4 when removing left or right rear spring Installation:  Replace self-locking bolt (69a, 69b).
		Model 129	*BA32.20-P-1001-03A
		Model 170	*BA61.10-P-1001-01A
		Model 208.4	*BA61.10-P-1003-01C
5.1	Unsnap wire for brake-pad wear indicator from track control arm (72) (arrows).	Vehicles with ASR Code 471 Installation:  Ensure that wiring harness is properly routed
6	Install clamping plates (01b, 01c).	Model Series 140 up to 12.94	Figure
		Model Series 129, 140 starting 01.95, 170, 202, 208, 210	Figure
7	Raise track control arm (72).	Raise until the rear halfshaft is almost completely horizontal.
8	Install spring compressor (01a).		Figure
	Risk of injury  from jamming or bruises  when working on springs or spring bosses which are tensioned	Use only approved tensioning devices; additionally shield off hazardous area if necessary. Inspect special tools for damage and proper operation (visual inspection). Wear protective gloves.	AS00.00-Z-0001-01A
9	Compress rear spring.		AR32.20-P-0200-01A
10	Release track control arm (72).	Model Series 129, 140, 170, 202, 208, 210 Installation:  Replace self-locking nut (72b), installing with the rear halfshaft in a virtually horizontal attitude.	*BA35.20-P-1001-01A
11	Remove rear spring (73) with rubber bushing (74).	Clean track control arm (72) in area surrounding the anchorage point.
	Modified front and rear springs	Model 202 After replacing the rear spring or rubber bushing ↓.	BT32.20-P-0001-01A
		Check and correct headlamp adjustment	AP82.10-P-8260A
12	Reverse the removal sequence to install.

REAR AXLE STEEL SUSPENSION

Number	Designation		Model 129
BA32.20-P-1001-03A	Self-locking bolt for attaching cross strut to frame floor	Nm	120

TRACK CONTROL ARM

Number	Designation			Model 129	Model 140	Model 202	Model 208
BA35.20-P-1001-01A	Self-locking nut, track control arm to rear subframe	1st stage	Nm	70	70	70	70
		2nd stage	∠	-	-	-	-

TRACK CONTROL ARM

Number	Designation			Model Series 210 except 210.07 with Code 979 and Code Z06
BA35.20-P-1001-01A	Self-locking nut, track control arm to rear subframe	1st stage	Nm	70
		2nd stage	∠ °	-

FRAME FLOOR

Number	Designation		Model 170
BA61.10-P-1001-01A	Self-locking bolt of rear cross strut to frame floor	Nm	60

FRAME FLOOR

Number	Designation		Model Series 208.435/445/447/465/470
BA61.10-P-1003-01C	Self-locking bolt of rear cross strut to frame floor	Nm	60

Fig 2: Identifying Tensioner (202 589 02 31 00)

Fig 3: Identifying Tensioning Plates (202 589 14 63 00)

Fig 4: Identifying Tensioning Plates (202 589 13 63 00)