Removing and installing front and rear rubber bushings in rear axle mount - AR35.10-P-0040D: Notes

MODEL 170, 202, 208 

Fig 1: Identifying Front And Rear Rubber Bushings Remove/Install Components In Rear Axle Mount

Fig. item, etc.	Work instructions
	Risk of fatal accident  if vehicle slips off of lifting platform	Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
Installation	Replace self-locking nuts and bolts.
	Assembly attachment		Figure
1A	Remove, install front rubber bushing in rear axle mount		AR35.10-P-0040-02D
		Extraction and insertion tool	Figure
		Lubricant	*BR00.45-Z-1002-06A
1B	Remove, install rear rubber bushing in rear axle mount		AR35.10-P-0040-03D
		Extraction and insertion tool	Figure
		Lubricant	*BR00.45-Z-1002-06A
1C	Front rear axle mounting bolt	Installation:  Recut thread on frame floor using tap.
			*BA35.10-P-1001-01A
1D	rear axle mounting bolt	Installation:  Recut thread on frame floor using tap.
			*BA35.10-P-1002-01A
36	Detach both frame cross struts	Model 170 only	*BA61.10-P-1001-01A
		Model 208.4 only	*BA61.10-P-1003-01C
105	Remove, install exhaust system as from flange connection	Refer to: Removing and installing exhaust system complete: ↓
		Model 170 with engines 111.943/946/973	AR49.10-P-7000G
		Model 170 with Engine 111.958/983	AR49.10-P-7000GS
		Model 170 with engine 112	AR49.10-P-7000SV
		Model 202 with engines 104, 111	AR49.10-P-7000D
		Model 202 with engine 601	ra49006010100x
		Model 202 with engines 604, 605	AR49.10-P-7000I
		Model 202 with engine 611	AR49.10-P-7000HB
		Models 202, 208 with engines 112, 113	AR49.10-P-7000AU
		Model 208 with engine 111	AR49.10-P-7000DA
105c	Exhaust heat shield
106	Detach rear section of driveshaft from final drive unit at joint flange	Flexible coupling remains on driveshaft.
		Release guide sleeves on flexible couplings	AR41.10-P-0050-09DA
		Drift for releasing the guide sleeves in the flexible couplings	WF58.50-P-4110-01A
		Lay driveshaft on cross-brace.
			*BA41.10-P-1002-01A
106a	Driveshaft intermediate bearing	Installation:  Tighten flexible coupling on rear axle center assembly before tightening bolts of driveshaft intermediate bearing.
			*BA41.40-P-1001-01A
106c	Driveshaft clamping nut	Applies only to Model 202 up to approximately 10/95
		Open-end wrench 46 mm	Figure
		Open-end wrench 41 mm	Figure
			*BA41.10-P-1003-01A
	Clamp connection of driveshaft	Model 202:	BT41.10-P-9110-01DA
		Modified to splined shaft connection.
115	Fuel pump assembly
140	Fuel pump assembly cover
X36/3	Disconnect, connect 2-pin fuel pump harness connector	Location of plug-in connection in luggage compartment.	AR47.20-P-5713D

REAR AXLE CARRIER

Number	Designation				Model 170	Model 202	Model 208
BA35.10-P-1001-01A	Self-locking bolt, rear axle carrier front rubber mount to frame floor			Nm	90	90	90
		with ø 24 mm bolted flange	1st stage	Nm	-	-	-
		with ø 26 mm bolted flange	2nd stage	∠ °	-	-	-
			1st stage	Nm	-	-	-
			2nd stage	∠ °	-	-	-
BA35.10-P-1002-01A	Self-locking bolt, rear axle carrier rear rubber mount to frame floor			Nm	90	90	90
		with ø 24 mm bolted flange	1st stage	Nm	-	-	-
		with ø 26 mm bolted flange	2nd stage	∠ °	-	-	-
			1st stage	Nm	-	-	-
			2nd stage	∠ °	-	-	-

DRIVESHAFT

Number	Designation			Model 170	Model 202	Model 208
BA41.10-P-1002-01A	Self-locking nut, flexible coupling to rear driveshaft or rear axle center assembly	M10	Nm	40	40	40
		M12	Nm	60	60	60
BA41.10-P-1003-01A	Driveshaft clamping nut		Nm	-	40	-

DRIVESHAFT INTERMEDIATE BEARING

Number	Designation			Model 170	Model 202	Model 208
BA41.40-P-1001-01A	Bolt, driveshaft intermediate bearing to frame floor	Bolt with washer	Nm	25	25	25
		Bolt with collar and self-centering tip	Nm	30	30	30
		Bolt with collar without self-centering tip	Nm	-	-	-

FRAME FLOOR

Number	Designation		Model 170
BA61.10-P-1001-01A	Self-locking bolt, rear cross strut to frame floor	Nm	60

FRAME FLOOR

Number	Designation		Model 208.435/445/447/465/470
BA61.10-P-1003-01C	Self-locking bolt, rear cross strut to frame floor	Nm	60

Fig 2: Identifying Open-End Wrench (126 589 00 01 00)

Fig 3: Identifying Open-End Wrench (201 589 00 01 00)

Fig 4: Identifying Assembly Attachment (140 589 01 62 00)

Fig 5: Identifying Removal And Installation Tool (201 589 10 43 00)

Fig 6: Identifying Removal And Installation Tool (202 589 03 43 00)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1002-06A	Lubricant	A 000 989 01 60