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Home >> Mercedes Benz >> 2003 >> S600 >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Doors & Windows - 215 & 220 Chassis >> Testing & Repair >> Remove/install window guide rail for rear door - AR72.12-P-1500MB >> Notes

Remove/install window guide rail for rear door - AR72.12-P-1500MB: Notes

MODEL 220.1 /8 with CODE (Z07) Top protection 

Fig 1: Identifying Window Guide Rail For Rear Door Remove/Install Components
G04850063
REMOVING Remove     
NOTES Notes on avoiding damage to windows installed in special high-security vehicles   AH67.00-P-0003-01FB
1 Close window.    
2 Remove door lining from rear door   AR72.12-P-1010MB 
3 Remove rear door inner door panel   AR72.12-P-0104MB 
4 Remove rear door handle armor plate   AR72.12-P-2410-01MB 
5 Carefully loosen textile profile from lower window guide rail (5)    
6 Unscrew bolts (1, 2) and remove lower guide rail (5)    
7 Carefully open window with manual window lifter actuation (7) NOTES Secure window against tilting to prevent damaging window  
8 Carefully loosen textile profile from upper window guide rail (6)    
9 Unscrew bolts (3, 4)    
10 Carefully tilt upper window guide rail (6) in direction of B-pillar and remove upward NOTES Carefully loosen upper window guide rail (6) from seal of triangular window (glued) to avoid damage.
Replace damaged seal for triangular window, see: ↓
 
    Remove/install rear door triangular window AR72.12-P-1940MB 
INSTALLING Install     
11 Install upper window guide rail (6) with textile profile and position bolts (3, 4) IMPORTANT Do not yet glue textile profile.  
12 Adjust upper window guide rail (6)   AR72.12-P-1500-01MB 
*BE72.12-P-1001-01BA 
13 Tighten bolts (3, 4) at upper window guide rail (6) and glue textile profile TORQUE SPECIFICATION *BA72.12-P-1001-01DA 
    MB universal glue *BR00.45-Z-1003-02A 
14 Carefully close window with manual window lifter actuation (7)    
15 Install upper window guide rail (5) and glue rubber profile TORQUE SPECIFICATION *BA72.12-P-1001-01DA 
    MB universal glue *BR00.45-Z-1003-02A 
16 Install rear door handle armor plate   AR72.12-P-2410-01MB 
    TORQUE SPECIFICATION *BA72.12-P-1002-01DA 
    TORQUE SPECIFICATION *BA72.12-P-1007-01DA 
17 Install rear door inner panel   AR72.12-P-0104MB 
18 Install door lining on rear door   AR72.12-P-1010MB 
TORQUE SPECIFICATION REAR DOOR TIGHTENING TORQUE

Number Designation Model 220 with code Z07
BE72.12-P-1001-01BA Distance Dimension "a" mm 698
  For picture, seen -
TORQUE SPECIFICATION REAR DOOR TIGHTENING TORQUE

Number Designation Model 220 with code Z07
BA72.12-P-1001-01DA Bolt, window guide rail to rear door Nm 9
BA72.12-P-1002-01DA Bolt, door handle armor plate to door Nm 28
BA72.12-P-1007-01DA Bolt, window guide rail at angle Nm 9
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-02A Universal adhesive A 000 989 82 71