Broken bracket on the rear axle carrier for the rear parking brake cable - AF42.20-P-2001I

MODEL 215, 220

OPERATION NO. OF OPERATION TEXTS OR STANDARD TEXTS AND FLAT RATES

Category	Op. no.	Operation text	Time	Acc. no.	Code
P	425975	Replace brackets (both) for parking brake cables on the rear axle	007 WU	-	-
P	425980	In addition to Replace brackets (both) for parking brake cables on the rear axle, Drill holes into rear axle carrier for brackets	015 WU	-	-

Damage code	Cause	Remedy:
42 358 07	Vibrations	Replace the welded in brackets (1) with bolted in brackets (1), to do this: ↓
		1 Pretension automatic cable slack adjuster (92)	AR42.20-P-0520-01A
		2 Unhook the left and right parking brake cables (86) from the automatic cable slack adjusters (92) and unclip them from the retaining plate (84) mounted to the underfloor.
		Unclipping device	Fig 2
		3 Replace brackets (1) along with the rubber grommets (1a). Always replace the brackets (1) for the left and right parking brake cables (86). Brackets (1) that are still attached must be removed from the rear axle carrier (2) by bending them back and forth.
		Lubricant	*BR00.45-Z-1002-06A
		4 Clip the left and right parking brake cables (86) into the retaining plates (84) mounted to the underfloor and hook them back into the automatic cable slack adjusters (92).
		5 Slacken automatic cable slack adjuster (92)	AR42.20-P-0520-02A
		6 On those vehicles that do not have holes on the rear axle carrier (2) for the brackets, drill holes for the brackets (1) in the rear axle carrier (2) for the parking brake cables (86).	AR42.20-P-2001-01I
		7 Install brackets (1) onto rear axle carrier (2).
			*BA42.20-P-1006-01A
		8 Check the version of the pedal assembly, see:
		Parking brake pedal assembly modified	BT42.20-P-0510-01A
		9 Operate parking brake pedal several times and check pedal travel of parking brake pedal.
		If the pedal travel is not within the tolerance range:
		10 Adjusting parking brake.	AR42.20-P-0540I
		Actuating force on parking brake pedal	*BE42.20-P-1001-01C
		Notches through which the parking brake pedal must be depressed	*BE42.20-P-1002-01C

Fig 1: Identifying Bracket Rubber Grommet, Rear Axle Carrier And Parking Brake Cable

ADJUSTMENT VALUES FOR PARKING BRAKE

Number	Designation		Model 215, Pedal assembly with pulled notch	Model 215, Pedal assembly with pushed notch
BE42.20-P-1001-01C	Actuating force on parking brake pedal	N	170 (-50/+70)	170 (-50/+70)
BE42.20-P-1002-01C	Notches through which the parking brake pedal must be depressed	Quantity	1	5
BE42.20-P-1002-01C		See fig.	BT42.20-P-0510-01A	BT42.20-P-0510-01A

ADJUSTMENT VALUES FOR PARKING BRAKE

Number	Designation		Model 220, pedal assembly with pulled notch	Model 220, pedal assembly with pushed notch
BE42.20-P-1001-01C	Actuating force on parking brake pedal	N	170 (-50/+70)	170 (-50/+70)
BE42.20-P-1002-01C	Notches through which the parking brake pedal must be depressed	Quantity	1	5
BE42.20-P-1002-01C		See fig.	BT42.20-P-0510-01A	BT42.20-P-0510-01A

PARKING BRAKE

Number	Designation		Model 215	Model 220
BA42.20-P-1006-01A	Bolt, brake cable bracket to rear axle carrier	Nm	9	9

Fig 2: Identifying Unclipping Device (129 589 11 63 00)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1002-06A	Lubricant	A 000 989 01 60

PARTS ORDERING NOTES

Part no.	Designation	Quantity
A 220 427 07 41	Left bracket	1
A 220 427 08 41	Right bracket	1
A 115 997 06 81	Rubber grommet	2
N 304 017 006 016	Bolt M6x15	4
N 304 032 006 004	Nut M6	4
N 000 125 006 421	Washer	8