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Home >> Mercedes Benz >> 2003 >> S500 Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 215 & 220 Chassis >> Testing & Repair >> Remove/install coolant thermostat - AR20.10-P-2460 >> Remove/install coolant thermostat - AR20.10-P-2460RVK

Remove/install coolant thermostat - AR20.10-P-2460RVK

ENGINE 113.990 in MODELS 211.076 /276 

ENGINE 113.991 in MODELS 215.374, 220.074 

ENGINE 113.992 in MODEL 230.474 

ENGINE 113.995 in MODEL 230.472 

Shown on engine 113.992 

Fig 1: Identifying Coolant Thermostat Remove/Install Components - Engine 113.990 In Model 211.076
G04840367
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray.
Risk of poisoning  from swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
1 Drain coolant from radiator   AR20.00-P-1142RVK 
NOTES Notes on coolant All engines AH20.00-N-2080-01A 
2 Remove upper engine cover (2) IMPORTANT Detach top engine cover (2) at both air filter boxes and at bracket toward top.  
3 Detach coolant hose (3) NOTES Check condition of coolant hose (3) and hose clamp (6). Install new parts if necessary in order to avoid a loss of coolant.  
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1001-06A 
    COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1002-06A 
4 Remove poly-V-belt for compressor (8)   AR13.21-P-1202RVK
5 Remove poly-V-belt (9) Models 215.374, 220.074, 230.472 /474 AR13.22-P-1202R
    Models 211.076 / 276 AR13.22-P-1202RV
6 Unscrew bolts for coolant thermostat housing (5) TORQUE SPECIFICATION Engines 113.990/ 991 *BA20.10-P-1003-01L 
    TORQUE SPECIFICATION Engines 113.992/ 995 *BA20.10-P-1003-01C 
7 Take off coolant thermostat housing (1) together with coolant thermostat NOTESInstallation:  Replace sealing ring (4), in order to avoid loss of coolant.  
INSPECT Checking     
8 Test coolant thermostat Models 211.076 /276, 215.374, 220.074, 230.474 AR20.10-P-2455AV 
    Model 230.472 AR20.10-P-2455RVK
9 Install in the reverse order    
10 Inspect cooling system for leaks   AR20.00-P-1010RVK 
TORQUE SPECIFICATION COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engines 113.987/988/ 990/991
BA20.10-P-1003-01L Bolt for coolant thermostat housing M6 Nm 14
TORQUE SPECIFICATION COOLANT PUMP, COOLANT THERMOSTAT

Number Designation Engines 113.940/941/ 942/943/944/ 945/946/948/ 960/961/962/ 963/965/966/ 967/968/969/ 980/981/982/ 984/986/992 993/995
BA20.10-P-1003-01C Bolt for coolant thermostat housing M6 Nm 10
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-06A 6 mm socket hexagon on flexible shaft for hose clamps with worm drive
WH58.30-Z-1002-06A 7 mm socket hexagon on flexible shaft for hose clamps with worm drive