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Home >> Mercedes Benz >> 2003 >> S430 Base >> Repair and Diagnosis >> Suspension >> Wheels & Tire System >> Wheels, Chassis Alignment Check -- Testing & Repair -- 215 & 220 Chassis >> Testing & Repair >> Check vehicle level at front and rear axle with electronic inclinometer, adjust if necessary - AR40.20-P-0301 >> Check vehicle level at front and rear axle with electronic inclinometer, adjust if necessary - AR40.20-P-0301I

Check vehicle level at front and rear axle with electronic inclinometer, adjust if necessary - AR40.20-P-0301I

MODEL 215 

MODEL 220 except CODE (979) Special protection version except CODE (Z07) Top protection 

Fig 1: Identifying Inclination Meter, Measurement Sensor
G04852168

Shown: measurement on front axle on model 220 without 4MATIC 

Fig 2: Identifying Measuring Sensor And Measuring Sensor Connecting Cable (Shown: Model 220 Without 4MATIC)
G04852169

Shown: measurement on rear axle on model 220 

Fig 3: Identifying Measuring Sensor And Measuring Sensor Connecting Cable (Shown: Measurement On Rear Axle On Model 220)
G04852170

Shown: measurement on front axle on model 220 with 4MATIC 

Fig 4: Identifying Measuring Sensor And Measuring Sensor Connecting Cable (Shown: Model 220 With 4MATIC)
G04852171
MODIFICATION NOTES

26.10.05 Permissible difference in vehicle level between right and left sides of the vehicle Model 215, 220 *BE40.20-P-1002-03I 
27.10.05 Permissible difference in vehicle level between right and left sides of the vehicle Model 215, 220 *BE40.20-P-1002-02I 
INSPECT Checking     
1 Carry out preconditions and tests for vehicle level measurement   AR40.00-P-0202A 
2 Clean measuring points IMPORTANT This prevents any measuring errors.  
3.1 Mount measuring sensor (086a) on spring link between the cast-in humps and read off the vehicle level on the inclinometer (86) Model 215, 220 without 4MATIC
NOTES The measuring sensor connecting cable (086b) must point towards the center of the vehicle, otherwise the measurement will be incorrect.
IMPORTANT Measure vehicle level at
  • Measuring point 1 (left front) and
  • measuring point 2 (right front) and store measured values.
 
    Vehicle level - front axle *BE40.20-P-1001-02I 
    COMMERCIALLY AVAILABLE TOOLS Electronic inclinometer (CM 9606) *WE58.40-Z-1002-15A 
3.2 Mount measuring sensor (086a) on transverse control arm (arrow) and read off vehicle level on the inclinometer (86) Model 220 with 4MATIC
NOTES The measuring sensor connecting cable (086b) must point towards the center of the vehicle, otherwise the measurement will be incorrect.
IMPORTANT Measure vehicle level at
  • Measuring point 1 (left front) and
  • measuring point 2 (right front) and store measured values.
 
    Vehicle level - front axle *BE40.20-P-1001-02I 
    COMMERCIALLY AVAILABLE TOOLS Electronic inclinometer (CM 9606) *WE58.40-Z-1002-15A 
4 Mount measuring sensor (086a) on rear axle shaft and read off vehicle level on the inclinometer (86) NOTES The measuring sensor connecting cable (086b) must point towards the center of the vehicle, otherwise the measurement will be incorrect.
IMPORTANT Measure vehicle level at
  • Measuring point 3 (left front) and
  • measuring point 4 (right front) and store measured values.
 
    Vehicle level - rear axle *BE40.20-P-1001-03I 
    COMMERCIALLY AVAILABLE TOOLS Electronic inclinometer (CM 9606) *WE58.40-Z-1002-15A 
5 Check the maximum permissible difference in vehicle level between the left and right side of the vehicle IMPORTANT The specified test tolerance applies only when checking the vehicle level but not for calibration.  
    Permissible difference in vehicle level at front axle between right and left sides of the vehicle *BE40.20-P-1002-02I 
    Permissible difference in vehicle level at rear axle between right and left sides of the vehicle *BE40.20-P-1002-03I 
6.1 Use STAR DIAGNOSIS to calibrate vehicle level Only if the vehicle level is outside the test tolerance.  
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
    STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 
    Permissible difference in vehicle level at front axle between right and left sides of the vehicle *BE40.20-P-1002-02I 
    Permissible difference in vehicle level at rear axle between right and left sides of the vehicle *BE40.20-P-1002-03I 
    IMPORTANT Do not adjust the vehicle level using the level sensor control rod.  
    Possible causes and remedies when the vehicle level is not OK after calibration:
  • Attachment of level sensor is deformed.

    On model 220 without code (478) Active Body Control (ABC).

  • The fastening of the link rod at the stabilizer bar of the spring link or transverse control arm is loose or bent.
 
7.1 Adjust headlamps Only if the vehicle level has been calibrated.  
REFER TO MAINTENANCE Check and correct headlamp adjustment   AP82.10-P-8260M
CHECK VALUES FOR VEHICLE LEVEL AT FRONT AXLE

Number Designation Model 215 except USA ONLY Model 215 USA ONLY
BE40.20-P-1001-02I Vehicle level - front axle ∠° +2.8 (±1.5) +4.5 (±1.5)
BE40.20-P-1002-02I Permissible difference in vehicle level between right and left sides of the vehicle When checking ∠° 1 1
When calibrating with Star Diagnosis ∠° 0.5 0.5
CHECK VALUES FOR VEHICLE LEVEL AT FRONT AXLE

Number Designation Model 220 except USA ONLY except 4MATIC Model 220 except USA ONLY with 4MATIC
BE40.20-P-1001-02I Vehicle level - front axle ∠° +5.2 (±1.5) -0.8 (±1.5)
BE40.20-P-1002-02I Permissible difference in vehicle level between right and left sides of the vehicle When checking ∠° 1 1
When calibrating with Star Diagnosis ∠° 0.5 0.5
CHECK VALUES FOR VEHICLE LEVEL AT FRONT AXLE

Number Designation Model 220 USA ONLY except 4MATIC Model 220 USA ONLY with 4MATIC
BE40.20-P-1001-02I Vehicle level - front axle ∠° +6.9 (±1.5) 0.0 (±1.5)
BE40.20-P-1002-02I Permissible difference in vehicle level between right and left sides of the vehicle When checking ∠° 1 1
When calibrating with Star Diagnosis ∠° 0.5 0.5
CHECK VALUES FOR REAR AXLE VEHICLE LEVEL CONTROL

Number Designation Model 215 except USA ONLY Model 215 USA ONLY
BE40.20-P-1001-03I Vehicle level - rear axle ∠° -3.3 (±1.0) -2.3 (±1.0)
BE40.20-P-1002-03I Permissible difference in vehicle level between right and left sides of the vehicle When checking ∠° 1 1
When calibrating with Star Diagnosis ∠° 0.5 0.5
CHECK VALUES FOR REAR AXLE VEHICLE LEVEL CONTROL

Number Designation Model 220 except USA ONLY except 4MATIC Model 220 except USA ONLY with 4MATIC Model 220 USA ONLY except 4MATIC Model 220 USA ONLY with 4MATIC
BE40.20-P-1001-03I Vehicle level - rear axle ∠° -1.9 (±1.0) -1.1 (±1.0) -0.6 (±1.0) -0.6 (±1.0)
BE40.20-P-1002-03I Permissible difference in vehicle level between right and left sides of the vehicle When checking ∠° 1 1 1 1
When calibrating with Star Diagnosis ∠° 0.5 0.5 0.5 0.5
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00
WORKSHOP EQUIPMENT

WE58.40-Z-1002-15A Electronic clinometer