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Home >> Mercedes Benz >> 2003 >> ML500 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- 163 Chassis >> Testing & Repair >> Replace brake hoses - AR42.10-P-0013GH

Replace brake hoses - AR42.10-P-0013GH

MODEL 163.113 /128 /136 /154 /157 /172 /174 /175 

Front axle 

Shown on vehicle with floating caliper 

Fig 1: Identifying Brake Hoses - Shown On Vehicle With Floating Caliper
G04607386

Rear axle 

Shown on vehicle with floating caliper 

Fig 2: Identifying Brake Hoses - Shown On Vehicle With Floating Caliper
G04607387
REMOVINGINSTALLING Remove/Install     
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid. Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
NOTES Notes on brake fluid All models AH42.50-P-0001-01A 
NOTES Notes on repairs to brake system All models AH42.00-P-0003-01A 
NOTES Notes on installing brake hoses Model 163 AH42.10-P-9406-01GH 
1 Unscrew brake line (5) from brake hose (51). NOTES Plug connections with plugs to prevent brake fluid running out.  
    IMPORTANT Do not allow brake fluid supply reservoir to run completely empty.  
    TORQUE SPECIFICATION *BA42.10-P-1001-04A 
    SPECIAL TOOL Box wrench bit Fig 3
  Front axle     
2 Detach bracket and electrical cables for wear indicator / rpm sensor from brake hose (51)    
3 Unscrew banjo bolt (51b) from floating or fixed caliper IMPORTANTInstallation:  Replace gaskets.  
    IMPORTANT Pull out brake hose through grommet at bracket.  
    IMPORTANT Banjo bolt to floating caliper: ↓ TORQUE SPECIFICATION *BA42.10-P-1004-04A 
    IMPORTANT Banjo bolt to fixed caliper: ↓ TORQUE SPECIFICATION *BA42.10-P-1004-04A 
  Rear axle     
4 Unscrew brake hose (51) from floating or fixed caliper TORQUE SPECIFICATION *BA42.10-P-1002-04A 
    SPECIAL TOOL Box wrench Fig 4
5 Install in the reverse order    
6 Bleed brake system   AR42.10-P-0010GH 
TORQUE SPECIFICATION Brake lines, brake hoses

Number Designation Model 163.113 as of VIN A289565, X754620 163.154 as of VIN A289565 Model 163.113 to VIN A289564, X754619 163.154 to VIN A289564
BA42.10-P-1001-04A Brake line to brake hose Nm 18 18
BA42.10-P-1002-04A Brake hose to fixed or floating caliper Nm 18 18
BA42.10-P-1004-04A Banjo bolt, brake hose to floating caliper Nm - 33
BA42.10-P-1006-04A Banjo bolt, brake hose to fixed caliper Nm 33 -
TORQUE SPECIFICATION Brake lines, brake hoses

Number Designation Model 163.128/ 172/174/ 175 Model 163.136 Model 163.154/157 USA ONLY
BA42.10-P-1001-04A Brake line to brake hose Nm 18 18 18
BA42.10-P-1002-04A Brake hose to fixed or floating caliper Nm 18 18 18
BA42.10-P-1004-04A Banjo bolt, brake hose to floating caliper Nm - 33 33
BA42.10-P-1006-04A Banjo bolt, brake hose to fixed caliper Nm 33 - -
Fig 3: Identifying Box Wrench Bit (000 589 75 03 00)
G04607388
Fig 4: Identifying Box Wrench (000 589 76 03 00)
G04607389