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Home >> Mercedes Benz >> 2003 >> G55 >> Repair and Diagnosis >> Suspension >> Wheels & Tire System >> Wheels, Chassis Alignment Check -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Replace tires - AR40.10-P-1030PM

Replace tires - AR40.10-P-1030PM

MODEL 461, 463 with CODE (979) Special protection version with Rodgard run flat system 

Fig 1: Checking Vertical Gap And Horizontal Gap Of Tires
G07873499Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Valve
G07873500Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

1.7.08 "General information - Tires" added    
Repair material "Universal mounting paste" replaced by repair material "Wide-tire mounting paste" Operation step 5, 15, 22
REMOVING Removing     
IMPORTANT Tires - General information   AH40.10-P-1020-01D
1 Remove valve element from valve (43g)    
2 Remove wheel balance weights (43a)    
3 Pry off the tire on the inside and outside over the safety hump of the disc wheel. NOTES Fit pressing-off blade of tire mounting device only at tire bead and not at tire side wall otherwise body will be damaged.
Tire mounting device for passenger cars with Rodgard run flat system
gotis://F_40.1_01.0 
 
4 Clamp disc wheel on the tire mounting device IMPORTANT Clamp disk wheel such that outer side faces upwards.  
5 Coat rim flange and tire beads with mounting paste Wide-tire mounting paste *BR00.45-Z-1066-06A 
6 Align mounting head relative to disk wheel IMPORTANT The vertical gap (X) and the horizontal gap (Y) each measure 2 mm.  
7 Lever tire bead over mounting head and remove outer side of tire from disk wheel IMPORTANT Observe instructions provided by mounting device manufacturer.  
8 Remove run-flat tire ring   AR40.10-P-1030-04A 
REFER TO SHOP-MADE TOOLS Spacers for removing/installing run-flat tire ring Models 461, 463 WF58.50-P-4010-03A
9 Lever tire bead over mounting head and remove tire from disk wheel IMPORTANT Observe instructions provided by mounting device manufacturer.  
10 Clean disk wheel at rim flange    
11 Remove valve (43g)    
INSPECT Checking     
12 Checking condition of rim   AR40.10-P-1010-01A 
INSTALLING Install     
13 Install new valve (43g)    
14 Remove valve element from new valve (43g)    
15 Coat rim flange and tire bead with mounting paste Wide-tire mounting paste *BR00.45-Z-1066-06A 
16 Align mounting head relative to disk wheel IMPORTANT The vertical gap (X) and horizontal gap (Y) each measure 2 mm. Position the disk wheel such that the valve (43g) is approx. 10 cm in front of the mounting head (relative to the direction of rotation).  
17 Place inner side of tire obliquely on the disk wheel and pull tire over the rim flange using the tire mounting device IMPORTANT Observe running direction of tires and instructions provided by mounting device manufacturer.
Tire mounting device for passenger cars with Rodgard run flat system
gotis://F_40.1_01.0 
 
18 Install run-flat tire ring   AR40.10-P-1030-03A 
REFER TO SHOP-MADE TOOLS Spacers for removing/installing run-flat tire ring Models 461, 463 WF58.50-P-4010-03A
Rodgard special grease *BR00.45-Z-1069-06A 
19 Place outer side of tire obliquely on the disk wheel and pull tire over the rim flange using the tire mounting device    
20 Align color marking on tire with valve (43g) on disk wheel    
21 Remove disk wheel with tire from tire mounting device    
22 Pump up tire without valve element to a maximum of 4 bar IMPORTANT If the tire does not slide evenly over the safety bead seats of the disk wheel, deflate tire again and recoat tire beads with mounting paste. The operation step must then be repeated again.  
Wide-tire mounting paste *BR00.45-Z-1066-06A 
23 Screw valve element into valve (43g)    
24 Correct tire inflation pressure IMPORTANT See Operator's Manual  
25 Balance wheel   AR40.10-P-1040PM 
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1066-06A Wide-tire mounting paste Tip Top Stahlgruber
Otto Gruber GmbH & Co. KG
Gruber Str. 63
85586 Poing
Germany
www.tiptop.de
BR00.45-Z-1069-06A Rodgard special grease TSS International B. V.
Zuideinde 36
2991 LK Barendrecht
Netherlands
Tel. +31-180-618922
www.tssh.com