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Home >> Mercedes Benz >> 2003 >> G55 >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System -- G-Class (463) >> Testing & Repair >> Detach/attach filler neck on fuel tank - AR47.10-P-7542GR

Detach/attach filler neck on fuel tank - AR47.10-P-7542GR

MODEL 463.243 /244 /245 /246 /247 /248, 463.249 up to 15.8.06, 463.250 /254 /270 /271 /309 /303 /306 /322 /323 /332 /333 /336 /340 /341 /346 

Shown on model 463.248 

Fig 1: Identifying Fuel Tank Filler Neck Components Location
G07710930Courtesy of MERCEDES-BENZ USA

Shown on model 463.248 

Fig 2: Identifying Fuel Tank Filler Neck Components Location
G07710931Courtesy of MERCEDES-BENZ USA

Illustrated on model 463.323 

Fig 3: Identifying Fuel Tank Filler Neck Components Location
G07710932Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning  caused by inhaling and swallowing fuel and risk of injury  to eyes and skin caused by contact with fuel No fire, sparks, open flames or smoking. Only pour fuels into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A 
1 Remove right rear wheelhouse cover    
2 Inspect filling capacity in fuel tank IMPORTANT If fill level is above fuel tank neck (9), suction off fuel: ↓  
Empty / fill fuel tank AR47.10-P-4001B 
3 Release hose clamps (2) IMPORTANTInstallation:  Replace hose clamps (2).  
4 Detach hoses (3) IMPORTANTInstallation:  Check hoses (3) and replace if necessary.  
5 Detach hose (4) IMPORTANT Only on model 463.243/244/245/246/247/248/249/ 250/254/270/271  
6 Detach fuel tank vent hoses (5) at fuel tank IMPORTANTInstallation:  Check vent hoses (5) and replace if necessary.  
7 Release hose clamps (7)    
8 Detach connecting hose (8) from fuel tank neck (9) NOTESInstallation:  Ensure connecting hose (8) is correctly attached otherwise fuel vapors or fuel may escape.
IMPORTANTInstallation:  Check connecting hose (8) and replace if necessary.
 
9 Seal opening at tank connector pipe (9) IMPORTANT To prevent dirt ingress.  
10 Remove filler neck (6) IMPORTANT To do this, undo bolt (10), remove tank filler cap and push connecting hose (8) at filler neck (6) upwards.  
11 Install in the reverse order