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Home >> Mercedes Benz >> 2003 >> G55 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging -- G-Class (463) >> Testing & Repair >> Remove/install intake manifold - AR09.20-P-1310AG

Remove/install intake manifold - AR09.20-P-1310AG

ENGINE 112.945 in MODELS 463.209/232/233/244/245/250 

ENGINE 113.962 in MODELS 463.206/240/241/247/248/249/254 

ENGINE 113.982 in MODELS 463.243/246 

Shown on engine 112 

Fig 1: Identifying Intake Manifold Components
G07712566Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove hot film mass air flow sensor with air intake pipe   AR07.07-P-1454AG
2 Removing fuel rail with injection valves   AR07.03-P-1451AG
3 Disconnect vacuum lines from intake manifold Intake manifold connection diagram ↓IMPORTANT AR09.20-P-1310-01AG 
4 Disconnect electrical connectors    
5 Unscrew acorn nut from pipe (89/2) to exhaust gas recirculation valve (89) NOTES Counterhold connection fitting when unscrewing  
6 Remove combination valves (6) TORQUE SPECIFICATION 19/1 Bolts *BA09.20-P-1001-01D 
7 Remove intake manifold (19) IMPORTANT Plug intake port with suitable means  
8 Remove gaskets (19/3) IMPORTANT Installation
Replace gaskets
Set gaskets before installation of intake manifold using studs
Bore for secondary air injection (arrow) Rotate stud after setting.
 
9 Install in the reverse order    
INTAKE MANIFOLD

Number Designation     Engines 112, 113
BA09.20-P-1001-01D Bolt, intake manifold to cylinder head M8 Nm 20