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Remove/install windshield - AR67.10-P-1000GR

MODEL 463.202 /222 /236 /237 /243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /306 /309 /322 /323 /332 /333 /336 /340 /341 /346 

Fig 1: Identifying Windshield Components (1 Of 2)
G07711228Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Windshield Components (2 Of 2)
G07711229Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
1 Remove automatic light switch daylight sensor   AR82.10-P-2400GM
2 Remove rain sensor   AR82.30-P-7700GM
3 Fold back wiper arms    
4 Cut open outer rubber lip on sealing frame (1)    
5 Unclip connection line (6) for right antenna amplifier (A2/65) from snap fastener (7) on right bottom of windshield (2)    
6 Press windshield (2) from inside to outside IMPORTANT Hold windshield (2) with aid of helper and remove.
Cup suction tool/shackle (for removing and installing windows) gotis://K_67.0_03.0 
 
7 Remove cement residues from windshield frame (5) IMPORTANT Keep dust and grease away from windshield frame (5). *BR00.45-Z-1008-04A 
INSTALLING Install     
8 Install sealing frame (1) on windshield (2)    
9 Insert assembly cord (3) into retaining slit of sealing frame (1) IMPORTANT Cross installation cord (3) approx. 20 cm.  
10 Apply adhesive (4) in windshield frame (5) radius all the way around. IMPORTANT Width of adhesive bead at least 7 mm. *BR00.45-Z-1007-02A 
11 Position windshield (2) in windshield opening with aid of helper    
Cup suction tool/shackle (for removing and installing windows) gotis://K_67.0_03.0   
12 Connect connection line (6) for right antenna amplifier (A2/65) on snap fastener (7) of windshield (2).    
13 Press on windshield (2) slightly and pull out assembly cord (3) from bottom to windshield (2) NOTES Carefully press on windshield (2), otherwise, windshield (2) can break.  
14 Apply adhesive (4) from outside between sealing frame (1) and windshield (2) all the way around. IMPORTANT Remove excessive adhesive (4). Allow adhesive (4) to flash off for at least 12 hours. *BR00.45-Z-1008-04A 
15 Position wiper arms on windshield (2)    
16 Install rain sensor   AR82.30-P-7700GM
17 Install automatic light switch daylight sensor   AR82.10-P-2400GM
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1007-02A Adhesive, windows 310 ml TEROSTAT MS 930 A 005 989 61 71
BR00.45-Z-1008-04A Cleaner, No. 169.19Q Henkel Loctite Deutschland GmbH Arabellastrasse 17
81925 Munich
Germany
Tel. +49-899268-0
Fax +49-899101978
www.Loctite.de