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Home >> Mercedes Benz >> 2003 >> G55 >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top -- G-Class (463) >> Testing & Repair >> Remove/install tilting/sliding roof panel - AR77.20-P-1000A

Remove/install tilting/sliding roof panel - AR77.20-P-1000A

MODEL 463.220 /221 /222 /224 /225 /227 /228 /230 /231 /232 /233 /236 /237 /240 /241 /243 /244 /245 /246 /247 /248 /249 /270 /271 /320 /321 /322 /323 /324 /325 /327 /328 /330 /331 /332 /333 /336 /340 /341 /346 with CODE (D27) Power tilting/sliding roof 

Fig 1: Identifying Slide Rail, Nut, Tilting/Sliding Roof Panel And Screw
G07711349Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Centering Bolt And Tilting/Sliding Roof Panel
G07711350Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
1 Remove inside rearview mirror Model 463.220/ 221/ 224/ 225/ 227/ 228/230/231 /232 /233 /240 /241 /320 /321 /324 /325/327 /328 /330 /331 AR68.40-P-0001E
Model 463.222/ 236/ 237/ 243/ 244/ 245/246/ 247 /248 /249 /270 /271 /322 /323 /332 /333 /336 /340 /341 /346 AR68.40-P-0001GM
2 Remove paneling from tilting/sliding roof   AR77.20-P-0500G 
3 Fully open tilting/sliding roof    
4 Remove left and right sliding rails (1) IMPORTANT To do this, remove bolts (5).  
5 Close tilting/sliding roof    
6 Remove nuts (2) from tilting/sliding roof panel (4) on left and right    
7 Lift tilting/sliding roof panel (4) out upward    
8 Insert left and right centering bolts (3) into centering holes    
REFER TO SHOP-MADE TOOLS Centering bolts for sliding roof WF58.50-P-7720-01A
INSTALLING Install     
9 Coat left and right sliding jaws with lubricant paste   *BR00.45-Z-1004-06A 
10 Insert tilting/sliding roof panel (4) from top    
11 Unscrew nuts (2) on tilting/sliding roof panel (4) on left and right IMPORTANT Do not tighten nuts (2).  
12 Tension tilting/sliding roof panel (4) with assembly pliers MPECIAL TOOL Fig 3
13 Tighten nuts (2) on tilting/sliding roof panel (4) on left and right and remove assembly pliers    
14 Fully open tilting/sliding roof    
15 Coat left and right sliding rails (1) with lubricant paste and install IMPORTANT Do not tighten the bolts (5). *BR00.45-Z-1004-06A 
16 Remove left and right centering bolts (3)    
17 Adjust tilting/sliding roof panel (4)   AR77.20-P-1100A 
18 Tighten bolts (5) on slide rails (1) on left and right    
19 Install paneling on tilting/sliding roof   AR77.20-P-0500G 
20 Install inside rearview mirror Model 463.220/ 221/ 224/ 225/ 227/ 228/230/ 231 /232 /233 /240 /241 /320 /321 /324 /325 /327 /328 /330 /331 AR68.40-P-0001E
Model 463.222/ 236/ 237/ 243/ 244/ 245/246/ 247 /248 /249 /270 /271 /322 /323 /332 /333 /336 /340 /341 /346 AR68.40-P-0001GM
21 Perform function test    
Fig 3: Identifying Assembly Pliers (124 589 00 37 00)
G07711351Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1004-06A Synthetic grease, sliding roof 500 g, DB supply specification 6827.60 A 001 989 46 51