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Home >> Mercedes Benz >> 2003 >> G55 >> Repair and Diagnosis >> Accessories & Equipment >> Wiper/Washer Systems >> Lighting & Wiper/Washer-- Maintenance -- G-Class (463) >> Maintenance >> Check and correct the adjustment of the headlamps - AP82.10-P-8260G

Check and correct the adjustment of the headlamps - AP82.10-P-8260G

MODEL 460 

MODEL 461 

MODEL 463.200 /202 /204 /206 /207 /208 /209 /220 /221 /222 /224 /225 /227 /228 /230 /231 /232 /233 /236 /237 /240 /241 /243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /300 /303 /304 /306 /307 /308 /309 /320 /321 /322 /323 /324 /325 /327 /328 /330 /331 /332 /333 /336 /340 /341 /346 

Fig 1: Identifying Headlamp Aimer
G07705951Courtesy of MERCEDES-BENZ USA
INSPECT Checking    
DANGER Risk of death  caused by high voltage at xenon headlamps. Risk of explosion/risk of fire  caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury  caused by UV light, hot components at xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning  caused by inhalation of mercury vapors and by toxic salts and mercury compounds being ingested or coming into contact with skin Do not come into contact with parts that are under high voltage. Persons with active electronic implants  (e.g. heart pacemakers) must never work on xenon headlamps. Switch off entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure sufficient ventilation in the working area. AS82.10-Z-0001-01A
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
1 Park vehicle on horizontal, level surface IMPORTANT The vehicle must be in a ready-to-drive condition (unloaded, with vehicle tool kit and spare wheel, full fuel tank and occupied driver seat or appropriate additional weights).  
2 Correct tire inflation pressure Tire inflation analyzer - mobile - with / without reservoir gotis://F_40.1_09.2  AP40.15-P-4060G
3 Start engine    
  Checking main headlamp setting     
4 Prepare headlamp aimer (01) IMPORTANT Align headlamp aimer (01) approx. 10 to max. 30 cm in front of the headlamps parallel to the vehicle at the height of the light source. Adjust the specified headlamp inclination on the scale of the headlamp aimer (01): ↓  
IMPORTANT   Notes on determining headlamp aiming values
IMPORTANT Pay attention to manufacturer's operating instructions.
Headlamp aimer - mobile gotis://E_82_01.0 
AH82.10-P-1005-01A
5.1 Switch on low beams and check operation of headlamp range adjustment by moving headlamp range adjustment switch Vehicles with manual headlamp range adjustment
IMPORTANT The light beams of the headlamps must adjust evenly.
 
5.2 Switch on low beams and check operation of headlamp range adjustment by placing additional weights in luggage compartment Vehicles with xenon headlamps
IMPORTANT The height of the light-dark boundary shall not change when loading or unloading the weights.
 
6.1 Set headlamp range adjustment switch to 0 Vehicles with manual headlamp range adjustment  
6.2 Remove additional weights from the luggage compartment Vehicles with xenon headlamps  
7 Check adjustment of the headlamps, correct if necessary IMPORTANT Vehicles with bi-xenon headlamps: Correct the adjustment subject to separate repair order.
IMPORTANT If necessary, remove the headlamp trim and then install again after adjusting the main headlamps: ↓
Remove/install headlamp trim.
AP82.10-P-8260-01GX 
    Model 461, 463.200 /204 /206 /207 /208 /209 /220 /221 /224 /225 /227 /228 /230 /231 /232 /233 /240 /241 /300 /304 /307 /308 /320 /321 /324 /325 /327 /328 /330 /331 AR88.00-P-2100G
    Models 463.202 /222 /236 /237 /243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /309 /322 /323 /332 /333 /340 /341 AR88.00-P-2100GR
8 Switch on high beams and check setting   AP82.10-P-8260-02GX 
9 Switch off light    
  Checking front fog lamp setting     
10 Prepare headlamp aimer (01) IMPORTANT Align headlamp aimer (01) approx. 10 to max. 30 cm in front of the headlamps parallel to the vehicle at the height of the light source. Adjust the specified foglamp inclination on the scale of the headlamp aimer (01): ↓  
IMPORTANT   Notes on determining headlamp aiming values
IMPORTANT Pay attention to manufacturer's operating instructions.
Headlamp aimer - mobile gotis://E_82_01.0 
AH82.10-P-1005-01A
11 Check front fog lamp and check adjustment, correct if necessary   AP82.10-P-8260-04GX 
12 Switch off light and turn off engine    
  Checking setting without headlamp aimer     
13 Check headlamp setting without headlamp aimer; correct if necessary IMPORTANT Only in exceptional cases when no headlamp aimer is available. Check and correct the headlamp setting as soon as possible using a headlamp aimer.
IMPORTANT If necessary, remove the headlamp trim and then install again after adjusting the main headlamps: ↓
Remove/install headlamp trim.
AP82.10-P-8260-07GX 
    Model 461, 463.200 /204 /206 /207 /208 /209 /220 /221 /224 /225 /227 /228 /230 /231 /232 /233 /240 /241 /300 /304 /307 /308 /320 /321 /324 /325 /327 /328 /330 /331 AR88.00-P-2100G
    Models 463.202 /222 /236 /237 /243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /309 /322 /323 /332 /333 /340 /341 AR88.00-P-2100GR
    Inclination dimension "N" *BE82.10-P-1001-01B 
    Distance dimension "A" *BE82.10-P-1002-01B 
TEST VALUES FOR EXTERIOR LIGHTS

Number Designation Model 460, 461, 463
BE82.10-P-1001-01B Inclination dimension "N" Main headlamps cm 15
Foglights cm 40
BE82.10-P-1002-01B Distance dimension "A" Headlamp to wall m 10
See picture   AP82.10-P-8260-07GX