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Adjust front door - AR72.10-P-0550A

MODEL 461 

MODEL 463 except CODE (979) Special protection version 

Fig 1: Identifying Door Hinges And Locking Wedge
G07891125Courtesy of MERCEDES-BENZ USA
1 Loosen bolts on bottom door hinge (1).    
2 Loosen bolts on top door hinge (2).    
3 Loosen bolt on locking wedge (3).    
4 Adjust panel gap on front door. IMPORTANT The closed front door must have an even gap all around and the same protrusion in relation to the body. If necessary add or remove adjusting plates below the door hinge assemblies. *BE72.10-P-1001-01B 
5 Tighten bolts on lower door hinge (1).    
6 Tighten bolts on upper door hinge (2).    
7 Adjust front door in relation to body and adjust front door so that it closes properly NOTES The closed front door should have the same protrusion in relation to the body all the way around. Ensure even fitting of the door rubber seal, otherwise moisture can ingress. *BE72.10-P-1001-01B 
8 Tighten bolts on locking wedge (3).    
9 Grease lock   *BR00.45-Z-1015-06A 
10 Check adjustment and easy movement of front door IMPORTANT Open and close front door several times.  
11 Paint bolts on door hinges to match vehicle color.    
FRONT DOOR INSPECTION AND ADJUSTMENT DIMENSIONS

Number Designation   Model 461, 463
BE72.10-P-1001-01B Protrusion with door closed mm 0, 5 (-1)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1015-06A Vaseline Karl Kappler GmbH & Co. KG
Liebknechtstr. 48
70565 Stuttgart
Germany
Tel. +49 711 7868-481
Fax +49 711 7868-489
www.karl-kaeppler.de