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Home >> Mercedes Benz >> 2003 >> E55 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 211 Chassis >> Testing & Repair >> Remove/install charge air duct downstream of charge air cooler - AR09.50-P-8680T

Remove/install charge air duct downstream of charge air cooler - AR09.50-P-8680T

ENGINE 648.961 in MODELS 211.023 /026 /223 /226 

Fig 1: Identifying Charge Air Duct Downstream Of Charge Air Cooler Components
G04982888
REMOVINGINSTALLING Remove/Install    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates below the hoist support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove bottom sections of sound-proofing capsule   AR94.30-P-5300T
2 Remove the charge air hose downstream of the charge air cooler (3) NOTESInstallation:  Check the hose and the sealing rings for damage and replace if necessary to prevent leaks. Ensure the locking clamps are exactly installed.
IMPORTANT Traces of oil or small quantities in the charge air hose come from the crankcase ventilation and are permissible.
 
3 Disconnect the electrical connector at the charge air temperature sensor (B17/8) NOTES Do not lock or unlock the charge air temperature sensor (B17/8) with the connector inserted, otherwise the snap-in brackets will be overstretched. If the snap-in brackets are defective, replace the charge air temperature sensor (B17/8), see:
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    Remove/install charge air temperature sensor AR09.41-P-2002P 
4 Dismount muffler (5) from charge air duct downstream of charge air cooler (4) IMPORTANT For this step, unscrew bolts (1).  
5 Remove the charge air duct downstream of the charge air cooler (4) IMPORTANT Start by removing bolts (2).  
6.1 Remove charge air temperature sensor (B17/8) Only when replacing the charge air duct downstream of the charge air cooler (4) AR09.41-P-2002P 
7 Install in the reverse order