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Home >> Mercedes Benz >> 2003 >> E500 >> Repair and Diagnosis >> Steering >> Steering Column >> Electrical System, Equipment & Instructions - Testing & Repair - 211 Chassis >> Testing & Repair >> Check condition of battery - AR54.10-P-1129TX >> Check battery - AR54.10-P-1129-01A

Check battery - AR54.10-P-1129-01A

DANGER Risk of explosion caused by oxyhydrogen gas. Risk of poisoning and caustic burns caused by swallowing battery acid. Risk of injury caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers. AS54.10-Z-0001-01A
  Reduce increased voltage after charging process AR54.10-P-1129-03A 
Modification notes

24.2.06 Cold test current 12 Ah *BE54.10-P-1002-01A 
Test and adjustment values for the battery

Number Designation 12 Ah 30 Ah 35 Ah 46 Ah
BE54.10-P-1002-01A Cold test current as per EN A 170 540 520 420
Test and adjustment values for the battery

Number Designation 60 Ah VRLA 60 Ah VRLA 62 Ah
BE54.10-P-1002-01A Cold test current as per EN A 680 510 480
Test and adjustment values for the battery

Number Designation 70 Ah VRLA 74 Ah 80 Ah VRLA 84 Ah
BE54.10-P-1002-01A Cold test current as per EN A 760 680 800 700
Test and adjustment values for the battery

Number Designation 90 Ah VRLA 95 Ah VRLA 100 Ah
BE54.10-P-1002-01A Cold test current as per EN A 950 850 760

IMPORTANT Always perform test with battery installed and connected. Do not clip on tester at the jump start or charging support point but always directly at the battery.

Battery tester/test equipment, as well as test terminals see GOTIS http://gotis.aftersales.daimlerchrysler.com 

All test steps and entries must be performed thoroughly, otherwise the test result will be distorted.

Test requirements:

IMPORTANT If the message "Surface voltage" is displayed during the test, the tester has detected that the battery voltage is apparently too high. This increased voltage can be reduced as follows:

As an example, the test procedure for passenger cars is described below.

  1. Clip tester (1) on to battery.

    IMPORTANT Once the tester is connected the current measured battery voltage is displayed for approx. 2 s. If a so-called "System noise" is detected by the tester, check whether all consumers are switched off and wait (for approx. 2 min), until the quiescent current is minimized and the bus systems are switched off.

    Fig 1: Identifying Clip Tester
    G04607788
  2. Follow the menu and select according to the situation:
    • In vehicle (battery connected to on-board electrical system)
    • Not in vehicle (battery disconnected from on-board electrical system) Confirm selection with "Enter".
      Fig 2: Screen Display - In Vehicle And Not In Vehicle
      G04607789
  3. Follow the menu and select according to the situation:
    • 12 - 114 AH (battery capacity 12 -114 Ah)
    • 115 AH > (capacity of battery ≤ 115 Ah)

      Confirm selection with "Enter".

      Fig 3: Screen Display - 12 - 114 AH And 115 AH
      G04607790
  4. Follow menu and select battery type:
    • Normal
    • VRLA

      Confirm selection with "Enter".

      Fig 4: Screen Display - Normal And VRLA
      G04607791
  5. Follow the menu selection and select the test standard for the cold cranking amps.

    IMPORTANT The test standard (e.g. EN, DIN, SAE, IEC, JIS) is printed behind the cold cranking amps specification.

    If the test standard imprint is not present, select cold cranking amps EN (European standard).

    Example: 12 V 46 Ah 420 A  → Select EN.

    Confirm selection with "Enter".

    Fig 5: Screen Display - Test Standard (e.g. EN, DIN, SAE, IEC, JIS)
    G04607792
  6. Read off cold cranking amps and enter in tester.

    IMPORTANT Example: 12 V 46 Ah 420 cold cranking amps  → Confirm input with "Enter".

    Fig 6: Screen Display - Cold Cranking AMPS
    G04607793

    IMPORTANT The battery test starts after confirmation of the cold cranking amps entry.

    The test result or one of the following messages appears after approx. 15 s:

    • Test code → Step 7
    • Vehicle model → Step 9
    • Temperature > 0 °C/< 0 °C → Step 10
    • Before charging / After charging → Step 11
    • Surface voltage detected (see above)
  7. Read off test code with "Enter" and continue accordingly:
    • "Battery in good condition":

      No further measures required.

    • "Charge and test":

      Fully charge battery and retest (battery voltage > 12.4 V).

    • "Replace battery":

      Replace battery if this message appears.

  8. Print out test code and file in a tamperproof manner.
  9. Follow the menu and select test mode:
    • Cars
    • Taxi

      Confirm selection with "Enter".

      Fig 7: Screen Display - Cars And Taxi
      G04607794
  10. Follow the menu and select test mode:
    • > 0°C
    • < 0°C

      Confirm selection with "Enter".

      IMPORTANT If this message appears, the battery condition cannot be evaluated.

      Fig 8: Screen Display - Above 0 Degrees C And Below 0 Degrees C
      G04607795
  11. Follow the menu and select test mode:
    • Before charge
    • After charge

      Confirm selection with "Enter".

      Fig 9: Screen Display - Before Charge And After Charge
      G04607796
  12. Perform additional menu-assisted functions (e.g. starting engine several times and turning on consumers).

    IMPORTANT Only in taxi test mode if displayed in menu.