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Home >> Mercedes Benz >> 2003 >> E500 >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall >> Testing & Repair >> Completely replace rear fender - AR63.50-P-1400 >> Replace complete rear fender - AR63.50-P-1400T >> Prepare new rear fender - AR63.50-P-1400-03T

Prepare new rear fender - AR63.50-P-1400-03T

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-02A Hole punching pliers, dia. 7 mm
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Grind Connection Surfaces To Bare Metal In Shaded Areas
G04985121
  1. Then grind connection surfaces to bare metal in shaded areas. Sand spot welding flanges to bare metal on both sides
  2. Coat insides of spot welding flanges with zinc dust paint.
    Fig 2: Identifying Rear Fender And Punch Hole
    G04985122
  3. Fit rear fender.
  4. Transfer cut hole from upper rear center section to rear fender (arrow).
  5. Remove rear fender.
  6. Punch 7 mm dia. hole.