Install rear fender - AR63.50-P-1400-04T
TEST VALUES FOR GAPS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 211.0 | |||
|---|---|---|---|---|---|
| BE60.00-P-1001-01F | Gap dimensions | Engine hood to fender | Dimension "A" | mm | 4.5 (± 0.5) |
| Engine hood to headlamp | Dimension "B" | mm | 3.5 (+1) | ||
| Radiator grille to bumper | Dimension "C" | mm | 5 (+1) | ||
| Fig., see | AR60.00-P-0700-01T | ||||
| BE60.00-P-1002-01F | Gap dimensions | Front door to A-pillar | Dimension "D" | mm | 4.5 (± 0.5) |
| Front door to fender | Dimension "E" | mm | 4 (± 0.5) | ||
| Front door to rear door | Dimension "F" | mm | 4 (+1) | ||
| Front door to roof | Dimension "G" | mm | 4.5 (± 0.5) | ||
| Rear door to upper side section | Dimension "H" | mm | 4.5 (± 0.5) | ||
| Rear door to lower side section | Dimension "I" | mm | 3.5 (± 0.5) | ||
| Fig., see | AR60.00-P-0700-01T | ||||
| BE60.00-P-1003-01F | Gap dimensions | Trunk lid to top of rear fender | Dimension "J" | mm | 3.5 (+1) |
| Trunk lid to taillamp | Dimension "K" | mm | 3.9 (+1) | ||
| Trunk lid to bumper | Dimension "L" | mm | 6.5 (-0.5/+1) | ||
| Rear fender to taillamp | Dimension "M" | mm | 2.5 (± 0.5) | ||
| Trunk lid cover to taillamp | Dimension "N" | mm | 4.3 (+1) | ||
| Fig., see | AR60.00-P-0700-01T | ||||
| BE60.00-P-1004-01F | Gap dimensions | Fuel filler flap | Dimension "O" | mm | 3.5 (± 0.5) |
| Fig., see | AR60.00-P-0700-01T | ||||
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1003-01A | Electrode miller |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1038-02A | Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firm Hausmann GmbH D-34346 Hann. Munden, Germany |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
| WH58.30-Z-1003-29A | Hand riveter |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-02A | Inert gas welder |
| WE58.40-Z-1002-02A | Spot welder |
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
| WE58.40-Z-1003-14A | Blind rivet tool |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Preservation agent | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Rivet | A 003 990 35 97 |
- Install rear fender and fit.
- Insert taillamp, install rubber seal and striker eye.
- Check and adjust gaps:
- rear fender to taillamp
- trunk lid to upper rear fender
- trunk lid cover to taillamp
- rear door to upper side section
- rear door to lower side section
Use feeler gage!
- Drill dia. 6.5 mm rivet holes (area X).
- Remove rear fender and deburr rivet holes on both sides.
- Apply MB body sealant to foam parts on wheelhouse and C-pillar.
- Weld in rear fender with
(areas A and P).
- Weld in rear fender with
(areas N and Q).
- Rivet rear fender and outer longitudinal member with 6.4 x 14 mm dia. Polygrip flat head rivet (area O).
- Weld in rear fender with
- Weld in rear fender with
(area K).
- Weld in rear fender with
- Place bending jig around spot weld flange on wheel arch panel.
- Clean welds with wire brush.
- Flush rear fender with flushing tin in checked area and smoothen.