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Home >> Mercedes Benz >> 2003 >> E500 >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End >> Testing & Repair >> Replace complete bottom rear center section - AR64.20-P-1000 >> Replace complete bottom rear center section - AR64.20-P-1000TA >> Separate outer part of rear center section - AR64.20-P-1000-01TA

Separate outer part of rear center section - AR64.20-P-1000-01TA

Fig 1: Identifying Spot Weld Cutter (201 589 00 51 00)
G04985171
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-01A Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 2: Identifying Spot Welding And Cutting Area
G04985172
  1. Expose spot welds and cut out with spot weld cutter (areas A, B, C, D, E, F, and G).
  2. Remove rear center section
    Fig 3: Identifying Grinding Surfaces Area
    G04985173
  3. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  4. Remove grinding and drilling chips using wet/dry vacuum cleaner.
  5. Coat insides of connection surfaces with zinc dust paint