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Home >> Mercedes Benz >> 2003 >> E500 >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End >> Testing & Repair >> Replace complete bottom rear center section - AR64.20-P-1000 >> Replace complete bottom rear center section - AR64.20-P-1000TA >> Prepare rear center section and outer part - AR64.20-P-1000-03TA

Prepare rear center section and outer part - AR64.20-P-1000-03TA

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Holes For MIG Welding Area
G04985181
  1. Drill 7.0 mm dia. holes for MIG welds (area E). Debur holes on both sides.
    Fig 2: Identifying Grinding Surfaces Area
    G04985182
  2. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  3. Coat insides of spot weld flanges with zinc dust paint.
    Fig 3: Identifying Grinding Surfaces Area
    G04985183
  4. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  5. Coat insides of spot weld flanges with zinc dust paint.
  6. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  7. Coat insides of spot weld flanges with zinc dust paint.
    Fig 4: Identifying Grinding Surfaces Area
    G04985184
  8. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  9. Coat insides of spot weld flanges with zinc dust paint.
    Fig 5: Identifying Grinding Surfaces Area
    G04985185