Install rear center section and outer part - AR64.20-P-1000-04TA

TEST VALUES FOR GAPS ON HOODS, DOORS AND LIDS

Number	Designation				Model 211.2
BE60.00-P-1003-01F	Gap dimensions	Rear fender to taillamp	Dim. "M"	mm	2.5 (± 1)
BE60.00-P-1003-01F	Gap dimensions		Fig., see		AR60.00-P-0700-01TA
BE60.00-P-1005-01F	Gap dimensions	Tailgate to rear fender	Dim. "Q"	mm	4.5 (±1)
		Taillamp in rear door to taillamp	Dim. "R"	mm	5 (± 1)
		Rear window to D-pillar	Dim. "T"	mm	4.5 (± 1
			Fig., see		AR60.00-P-0700-01TA

Fig 1: Identifying Feeler Gage (129 589 03 21 00)

Fig 2: Identifying Spacer (000 589 87 63 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1038-02A	Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1003-29A	Hand riveter
WH58.30-Z-1001-40A	Tarp (fire-resistant)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1006-08A	Cavity preservation gun
WE58.40-Z-1003-14A	Blind rivet tool

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1003-05A	Preservation agent	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1001-13A	Rivet	A 003 990 35 97

Install rear center inner section, taillamp outer section, spacer and striker eye.
Check gaps and adjust: rear fender to taillamp taillamp to rear fender taillamp in rear door to taillamp rear window to D-pillar
Use feeler gage.

Fig 3: Identifying Gaps Adjust Rear Fender To Taillamp

Fig 4: Identifying Rivet Holes And Welding And Cutting Area
Drill dia. 6.5 mm rivet holes (area X).
Remove outer part of rear center section and deburr rivet holes on both sides
Deburr inner part of rear center section on both sides.
Weld in inner rear center section with (areas A and B).
Weld in inner part of rear center section with (area C and Y).

Fig 5: Identifying Welding Area On Rear Center Section
Install outer part of rear center section, fit and fasten with clamping pliers and screw-on clamping grippers.
Screws can be used for fastening outer part of rear center section
Rivet inner rear and outer rear center section with 6.4 x 14 dia. Polygrip flat head rivets (area D).
Weld in inner part of rear center section with outer part with (area E).

Fig 6: Identifying Polygrip Flat Head Rivets Area

Fig 7: Identifying Welding Area On Rear Center Bottom Section
Weld in rear center bottom section with (areas F, G, H, I, J and K).