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Home >> Mercedes Benz >> 2003 >> E500 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Testing & Repair - 211 Chassis >> Testing & Repair >> Remove/install rear brake control cable - AR42.20-P-0525T

Remove/install rear brake control cable - AR42.20-P-0525T

MODEL 211 

Fig 1: Identifying Rear Brake Control Cable Components (1 Of 2)
G04984025
Fig 2: Identifying Rear Brake Control Cable Components (2 Of 2)
G04984026
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  caused by body parts being jammed or crushed. Risk of injury  to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system Deactivate SBC brake system using STAR DIAGNOSIS. AS42.46-Z-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
1 Raise vehicle with lifting platform   AR00.60-P-1000T
2 Deactivate SBC brake system using STAR DIAGNOSIS. Vehicles with Sensotronic Brake Control (SBC)
IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "SBC-Sensotronic Brake Control"/"Deactivate 'SBC' system".
Then process all the individual steps from top to bottom.
 
    STAR DIAGNOSIS diagnosis system *WH58.30-Z-1048-13A 
3 Remove crossmember (35) TORQUE SPECIFICATION *BA62.30-P-1001-01A 
4 Detach heat shields (105d, 105e) and slide back or remove Depending on accessibility  
5 Detach retracting spring (94) from bridge (70) IMPORTANTInstallation:  After installing retracting spring (94): ↓  
    Relieve load on automatic slack adjuster. AR42.20-P-0520-02A 
6 Preload automatic slack adjuster (92) IMPORTANT To pre-tension unhook the front brake cable (85) on the automatic cable slack adjuster (92). AR42.20-P-0520-01A 
7 Detach rear brake cable (86) at automatic cable slack adjuster (92)    
8 Unclip rear brake cable (86) from bridge (70) SPECIAL TOOL Figure
9 Pull rear brake cable (86) out of front center assembly suspension (51) NOTES While working on the rear axle care must be taken to ensure that the surface of all aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the of the parts will be reduced.
IMPORTANT Lever rubber grommet (86a) out of front center assembly suspension (51).
 
10 Remove parking brake shoes   AR42.20-P-0530T 
11 Pull rear brake cable (86) out of wheel carrier (7)    
12 Press together retaining collar (86b) and pull down and out of bracket (86c) together with rear brake cable (86).    
13 Install in the reverse order    
INSPECT Checking     
14 Adjust parking brake   AR42.20-P-0540T 
15 Activate SBC brake system using STAR DIAGNOSIS Vehicles with Sensotronic Brake Control (SBC)
IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select the menu item "SBC-Sensotronic Brake Control"/"Initial startup after repair"/"Remove/install brake shoes".
Then process all the individual steps from top to bottom.
 
TORQUE SPECIFICATION CROSSMEMBER AND FRONT REINFORCEMENT

Number Designation Model 211
BA62.30-P-1001-01A Bolt, crossmember to body Nm 25
Fig 3: Identifying Snap-Release Tool (129 589 11 63 00)
G04984027
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00