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Home >> Mercedes Benz >> 2003 >> E500 >> Repair and Diagnosis >> Accessories & Equipment >> Wiper/Washer Systems >> Electrical System - Body - Retrofitting & Conversion - 211 Chassis - 2 Of 2 >> Retrofitting & Conversion >> Retrofit hands-free system wiring harness - AZ82.70-P-0005 >> Retrofit hands-free system wiring harness - AZ82.70-P-0005-02TA

Retrofit hands-free system wiring harness - AZ82.70-P-0005-02TA

  1. Prepare wiring harness as shown in figure.
    Fig 1: Identifying Hands-Free System Wiring Harness
    G04986661
  2. Route wiring harness in the vehicle as shown in the figure.
    Fig 2: Identifying Hands-Free System Wiring Harness Route (In Vehicle)
    G04986662
  3. Prepare voltage supply wiring harness (20) as shown in the figure.
    Fig 3: Identifying Voltage Supply Wiring Harness
    G04986663
  4. Open rear SAM control unit with fuse and relay module (N10/2) and uncover plug positions 20 and 27.
  5. Insert relay from parts kit at plug position C.
  6. Provide fuse system (5 and 14) with 7.5 A fuse.
    Fig 4: Identifying Relay Module
    G04986664
  7. Connect voltage supply wiring harness (20) with the white voltage supply connector (23) to CAN wiring harness (4).

    IMPORTANT Insulate the second white connector (24) and strap down (not required).

  8. Connect black voltage supply connector (27) to plug position 27 of rear SAM control unit with fuse and relay module (N10/2).
  9. Insert flat plug bushing (26) at plug position 20 of rear SAM control unit with fuse and relay module (N10/2) into chamber 1.
    Fig 5: Identifying Plug Bushing, Voltage Supply Connector And CAN Wiring Harness
    G04986665
  10. Route CAN wiring harness (4) along existing lines on the left of the side wall. Connect ground (left wheelhouse in trunk) (W6).
    Fig 6: Identifying CAN Wiring Harness Route And Ground (Left Wheelhouse In Trunk)
    G04986666
  11. Route branch-off line from CAN wiring harness (4) via the control unit plate along existing lines to the right and secure using tie straps.
    Fig 7: Identifying Branch-Off Line Route
    G04986667
  12. Route CAN wiring harness (4) in the area of the right rear seat in the frame floor system and from there route to the right A-pillar.
    Fig 8: Identifying CAN Wiring Harness Route
    G04986668
  13. Route branch-off line from the wiring harness (4) to the hands-free system interface box (3) and, for the hands-free system speaker connector (SP), on to the right knee bolster.
    Fig 9: Identifying Speaker Connector, Branch-Off Line Route And Interface Box
    G04986669
  14. Route branch-off line to the microphone (MIC) along the right A-pillar to the headliner and behind the roof lining to the left-hand side of the overhead control panel.
  15. Connect supplied hands-free system microphone (6) and adhere to the left-hand side of the overhead control panel pointing toward the driver.

    IMPORTANT When routing the lines ensure at the top of the A-pillar that the cable is routed in front of the headbag tensioning strap (toward the windshield). Fasten lines with self-adhesive felt.

    Fig 10: Identifying Hands-Free System Microphone
    G04986670
  16. Route radio mute extension line (9) along the left side wall toward the left frame floor system.
    Fig 11: Identifying Radio Mute Extension Line Route
    G04986671
  17. Uncover violet radio mute connector (41) in the area of the left door sill molding in the frame floor system and connect the radio mute extension line (9).
    Fig 12: Identifying Violet Radio Mute Connector And Radio Mute Extension Line
    G04986672
  18. Unplug green (gn), 2-pin MQS plug (arrow) at the rear SAM control unit with fuse and relay module (N10/2) from plug position 11, open connector and remove lines (green casing is no longer required).

    IMPORTANT Briefly provide vehicle with power and switch on ignition. Check whether the radio volume can still be adjusted using the multifunction steering wheel. If this is not the case, then the correct CAN plug has been removed. If not, then plug positions 8 through 10 must be individually checked.

    Fig 13: Unplugging MQS Plug At Rear SAM Control Unit
    G04986673
  19. Insert the removed brown line (br) into the supplied blue connector housing in chamber 2. Insert the brown/red line (br/rt) into chamber 1. Close the blue connector housing (10) and connect to the blue plug housing of the CAN wiring harness (4).
    Fig 14: Identifying Connector Housing, Brown/Red Line And CAN Wiring Harness
    G04986674
  20. Connect green connector (gn) from the CAN wiring harness (4) at plug position 11 to rear SAM control unit with fuse and relay module (N10/2).
    Fig 15: Identifying Relay Module And Green Connector
    G04986675