LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2003 >> CLK500 >> Repair and Diagnosis >> External Pages >> Different car >> Section 434 (Testing & Repair - C63/C350 (204)) >> Testing & Repair >> Remove contacts from YAZAKI 1.5 system coupling - AR00.19-P-0120-28A

Remove contacts from YAZAKI 1.5 system coupling - AR00.19-P-0120-28A

WARNING: This page does not describe the selected car, but rather 11 other vehicles, including the 2014 Mercedes-Benz C63 AMG, 2013 Mercedes-Benz C63, 2012 Mercedes-Benz C63, 2011 Mercedes-Benz C63, and 2011 Mercedes-Benz C350. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G07529890Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit Basic (000 589 13 99 00)
G07529891Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
G07529892Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying MQS Blade (220 589 01 99 60)
G07529893Courtesy of MERCEDES-BENZ USA

Unfasten secondary release with safety frame 

  1. Use suitable tool to remove safety frame (2).

    NOTES Avoid inserting the tool too far to prevent damaging the seal in the rear part of the coupling (1).

    Fig 5: Removing Safety Frame
    G07529894Courtesy of MERCEDES-BENZ USA

    Remove female contact from coupling 

  2. Insert blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL MQS blade from front side though lower opening at contact cavity of coupling (1).

    IMPORTANT This then presses the spring shackle downwards.

  3. Pull lightly on the corresponding line to remove the female contact (2) from the coupling (1).

    IMPORTANT Rocking the female contact (2) back and forth making use of the housing tolerance may help to unpin the contact.

    Fig 6: Inserting Blade Holder From Front Side Through Lower Opening At Contact Cavity Of Coupling
    G07529895Courtesy of MERCEDES-BENZ USA