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Home >> Mercedes Benz >> 2003 >> CLK500 >> Repair and Diagnosis >> External Pages >> Different car >> Section 434 (Testing & Repair - C63/C350 (204)) >> Testing & Repair >> Remove contacts from 2.5 plug round plug contact - AR00.19-P-0120-16A

Remove contacts from 2.5 plug round plug contact - AR00.19-P-0120-16A

WARNING: This page does not describe the selected car, but rather 11 other vehicles, including the 2014 Mercedes-Benz C63 AMG, 2013 Mercedes-Benz C63, 2012 Mercedes-Benz C63, 2011 Mercedes-Benz C63, and 2011 Mercedes-Benz C350. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G07529832Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit Basic (000 589 13 99 00)
G07529833Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Unlocking Device With RK 2.5 Ejector (220 589 01 99 30)
G07529834Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with slide 

  1. Using a suitable tool (1), push the slide valve (2) out of the last detent in direction shown by arrow.
    Fig 4: Pushing Slide Valve Out Of Last Detent
    G07529835Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with contact retainer 

  2. Using a suitable tool (1), open the contact retainer (2).
    Fig 5: Opening Contact Retainer
    G07529836Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with secondary retainer 

  3. Using a suitable tool, slide the secondary retainer (1) to the pre-locking position.
    Fig 6: Sliding Secondary Retainer To Pre-Locking Position
    G07529837Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with lock tab 

  4. Using a suitable tool, slide the lock tab to the pre-locking position.
    Fig 7: Sliding Lock Tab To Pre-Locking Position
    G07529838Courtesy of MERCEDES-BENZ USA

    Unpin contact pins from the connector 

  5. Insert release tool with SPECIAL TOOL RK 2.5 ejector from front side into contact cavity of connector (1).

    IMPORTANT In this step, the sleeve (4) of the release tool compresses the spring shackles on the contact-pin (2).

  6. Press contact pin (2) from its seat in housing using plunger (3) on release tool with SPECIAL TOOL RK 2.5 ejector against spring force of tool.
    Fig 8: Inserting Release Tool With Ejector From Front Side Into Contact Cavity Of Connector
    G07529839Courtesy of MERCEDES-BENZ USA
  7. Gently pull the respective line to remove the contact pin (2) from the connector (1).