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Home >> Mercedes Benz >> 2003 >> CLK500 >> Repair and Diagnosis >> External Pages >> Different car >> Section 331 (Interior Equipment -- CLK350 Coupe (209.356)) >> Testing & Repair >> Prepare headliner for installing sound system - AR68.30-P-4300-06Q

Prepare headliner for installing sound system - AR68.30-P-4300-06Q

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REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1071-02A Adhesive tape roll, gray Tesa tape, 50 meters 0.3X50, 236 mm A 001 989 17 85

Shown on model 209.3 with code (414a) Electric glass tilting/sliding roof and code (220a) Parktronic system (PTS) and code (882b) Interior monitoring (only with ATA) 

Fig 1: Identifying Headliner And Sound System Wiring Harness Components
G07718860Courtesy of MERCEDES-BENZ USA
  1. Lay new headliner (1) down on suitable subsurface.
  2. Place suitable clean spacers, e.g. foamed material or styrofoam pads below new headliner.

    NOTES Do not use any hard or sharp-edged objects, otherwise covering of new headliner (1) will be damaged.

    IMPORTANT The foamed material or styrofoam pads prevent the new headliner (1) from sagging when performing the following steps.

    Fig 2: Locating Sound System Components
    G07718861Courtesy of MERCEDES-BENZ USA
  3. Remove strips of adhesive tape (4)
  4. Connect electrical connector (6) for new sound amplifier microphone (B25/6) with electrical connector (7) from new sound system wiring harness (2) and arrest on sound amplifier microphone (B25/6).
  5. Align sound amplifier microphone (B25/6) in specified hole pattern (5) on new headliner (1) and glue with approx. 10 cm strips of adhesive tape (8) as shown in figure.

    NOTES Press on strips of adhesive tape (8) sufficiently, otherwise sound amplifier microphone (B25/6) can loosen

  6. Route sound system wiring harness (2) and glue onto new headliner (1) with approx. 10 cm long strips of adhesive tape at an interval of approx. 10 cm.

    NOTES Do not overcross wiring harnesses (5) and apply sufficient number of strips of tapes, otherwise a short circuit on the headliner can result from chafing

    IMPORTANT The old headliner (1) serves as template for routing the wiring harness.