Replace complete front end assembly together with reinforcement - AR62.30-P-1570CW
WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 204
Shown on model 204.0
Shown on model 204.0
MODIFICATION NOTES
| 17.8.07 | Bolt, absorber mount on longitudinal member | *BA62.30-P-1001-02G | |
| Bolt, crossmember mount on absorber | Model 204 except 204.9 | *BA62.30-P-1002-02G | |
| Bolt, crossmember mount on absorber | Model 204 except 204.9 | *BA62.30-P-1002-02G |
| Remove/install | |||
|---|---|---|---|
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-N-0001-01A | ||
| 1 | Remove all detachable parts in repair area. | ||
| 2 | Remove bolts (4.1 and 4.2) | *BA62.30-P-1003-02G | |
| 3 | Remove reinforcement strut to crossmember(4) | ||
| 4 | Remove bolts (1.1 and 1.2) | ||
| 5 | Remove center front reinforcement (1) | ||
| 6 | Remove bolts (8.1, 8.2, 9.1 and 9.2) | ||
| 7 | Remove right strut (8) and left strut (9) | ||
| 8 | Unscrew bolts (2.1, 2.2, 3.1 and 3.2) | *BA62.30-P-1004-02G | |
| 9 | Remove right outer reinforcement (2) and left outer reinforcement (3) | ||
| 10 | Unscrew bolts (10.1, 11.1, 12.1 and 13.1) | If installed! | |
| 11 | Remove right strut (12) and left strut (13) | If installed! | |
| 12 | Unscrew bolts (6.1 and 7.1) | Installation:
Tighten bolts (6.1 and 7.1) with specified torque after fitting work. |
*BA62.30-P-1002-02G |
| 13 | Remove front crossmember (5), right bracket (10) and left bracket (11) | Right bracket (10) and left bracket (11) are not installed in all vehicles! | |
| 14 | Unscrew bolts (6.2 and 7.2) | Installation:
Tighten bolts (6.2 and 7.2) with specified torque after fitting work |
*BA62.30-P-1001-02G |
| 15 | Remove right absorber (6) and left absorber (7) | ||
| 16 | Install in the reverse order | ||
| 17 | Fit complete front end | *BA62.30-P-1001-02G | |
| *BA62.30-P-1002-02G | |||
| *BA62.30-P-1003-02G | |||
| *BA62.30-P-1004-02G | |||
| 18 | Adjust gap dimensions on hoods, doors and lids | Model 204.0/2/3 | AR60.00-P-0700-01CW |
| Model 204.9 | AR60.00-P-0700-01WX | ||
| Model 204.0/2/9 | *BE60.00-P-1001-01U | ||
| Model 204.3 | *BE60.00-P-1001-01W | ||
| Fig 4 | |||
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| 19 | Apply wax preservation to connections on body | ||
| Cavity sealant, solvent-free (1 l container) | *BR00.45-Z-1003-05A | ||
CHECK VALUES FOR GAPS
| Number | Designation | Model 204.0 | Model 204.2 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01U | Gap dimension | Engine hood to fender | Dimension "A" | mm | 4 (±1) | 4 (±1) |
| Engine hood to headlamp | Dimension "B" | mm | 4 (±1) | 4 (±1) | ||
| Engine hood to radiator grille | Dimension "C" | mm | 6 (±1) | 6 (±1) | ||
| Engine hood to bumper | Dimension "D" | mm | 4 (±1.5) | 4 (±1.5) | ||
| Engine hood to A-pillar | Dimension "E" | mm | 4.5 (±1) | 4.5 (±1) | ||
| Bumper to headlamp | Dimension "F" | mm | 3 (±1) | 3 (±1) | ||
| See picture | AR60.00-P-0700-01CW | AR60.00-P-0700-01CW |
CHECK VALUES FOR GAPS
| Number | Designation | Model 204.3 | |||
|---|---|---|---|---|---|
| BE60.00-P-1001-01W | Gap dimension | Engine hood to fender | Dimension "A" | mm | 4 (±1) |
| Engine hood to headlamp | Dimension "B" | mm | 4 (±1) | ||
| Engine hood to bumper | Dimension "C" | mm | 6 (+1/-2) | ||
| Engine hood to A-pillar | Dimension "D" | mm | 4.5 (+2/-1) | ||
| Bumper to headlamp | Dimension "E" | mm | 2.5 (±1.5) | ||
| See picture | AR60.00-P-0700-01CW |
CHECK VALUES FOR GAPS
| Number | Designation | Model 204.9 | |||
|---|---|---|---|---|---|
| BE60.00-P-1001-01U | Gap dimension | Engine hood to fender | Dimension "A" | mm | 4 (±1) |
| Engine hood to headlamp | Dimension "B" | mm | 4 (±1) | ||
| Engine hood to radiator grille | Dimension "C" | mm | - | ||
| Engine hood to bumper | Dimension "D" | mm | 6 (+3/-1) | ||
| Engine hood to A-pillar | Dimension "E" | mm | 4 (+1.5/-1) | ||
| Bumper to headlamp | Dimension "F" | mm | 3 (+2/-1) | ||
| See picture | AR60.00-P-0700-01WX |
FRONT END ASSEMBLY WITH FRONT REINFORCEMENT
| Number | Designation | Model 204 | ||
|---|---|---|---|---|
| BA62.30-P-1001-02G | Bolt, absorber mount on longitudinal member | Stage 1 | Nm | 90 |
| Stage 2 | ∠° | 90 | ||
| BA62.30-P-1002-02G | Bolt, crossmember mount on absorber | Stage 1 | Nm | 28 |
| Stage 2 | ∠° | 135 | ||
| BA62.30-P-1003-02G | Bolt for attaching striker | Nm | 10 | |
| BA62.30-P-1004-02G | Bolt, outer reinforcement to fender bracket | Nm | 10 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-05A | Cavity sealant, solvent-free (1 l container) | A 000 986 72 70 05 |