LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2003 >> CLK500 >> Repair and Diagnosis >> External Pages >> Different car >> Section 277 (Front End & Fire Wall -- C300 (204.054)) >> Testing & Repair >> Partially prepare upper front longitudinal member - AR62.20-P-1287-02EW

Partially prepare upper front longitudinal member - AR62.20-P-1287-02EW

WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.
  1. Scribe separation point on upper front longitudinal member (1) (area A).

    IMPORTANT Transfer dimension from vehicle (area A).

  2. Cut upper front longitudinal member (1) at separation point (area A).
  3. Grind mating surfaces on upper front longitudinal member (1) down to bare metal in crosshatched areas.

    IMPORTANT Grind spot weld flanges down to bare metal on both sides.

    NOTES Do not coat bonding surfaces with zinc dust paint to prevent adhesion problems (areas B1 and C1 ).

    IMPORTANT Observe pretreatment of bonding surfaces.

    Fig 1: Identifying Upper Front Longitudinal Member Separation Point & Mating Surfaces
    G07072792Courtesy of MERCEDES-BENZ USA