Install rear outer wheel well - AR63.10-P-0670-06QA
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 209.4 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01G | Gap dimension | Front door to A-pillar | Dimension "D" | mm | 1 |
| Front door to fender | Dimension "E" | mm | 3.5 (-0.5/+1) | ||
| Front door to rear fender | Dimension "F" | mm | 3.5 (-0.5/+1) | ||
| Fig., see | AR60.00-P-0700-01QA | ||||
| BE60.00-P-1003-01G | Gap dimension | Trunk lid to top of rear fender | Dimension "G" | mm | 3.5 (± 1) |
| Trunk lid to taillamp | Dimension "H" | mm | 3.5 (± 0.5/+1) | ||
| Trunk lid to bumper | Dimension "I" | mm | 6.5 (+1) | ||
| Rear fender to taillamp | Dimension "J" | mm | 3 (± 1) | ||
| Trunk lid cover to taillamp | Dimension "K" | mm | 2.5 (±0.5) | ||
| Fig., see | AR60.00-P-0700-01QA | ||||
| BE60.00-P-1004-01G | Gap dimension | Fuel filler flap | Dimension "L" | mm | 3.2 (+0.5) |
| Fig., see | AR60.00-P-0700-01QA | ||||
| BE60.00-P-1006-01G | Gap dimension | Soft top to windshield frame | Dimension "M" | mm | 10 (±2) |
| Soft top to soft top compartment cover | Dimension "N" | mm | 3 (± 0.5) | ||
| Fig., see | AR60.00-P-0700-01QA | ||||
| BE60.00-P-1007-01G | Gap dimension | Soft top compartment cover/ rear fender | Dimension "O" | mm | 3 (±0.5) |
| Soft top compartment cover to trunk lid | Dimension "P" | mm | 4.5 (±1) | ||
| Fig., see | AR60.00-P-0700-01QA | ||||
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1003-01A | Electrode miller |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1038-02A | Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1003-29A | Hand riveter |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-02A | Inert gas welder |
| WE58.40-Z-1002-02A | Spot welder |
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
| WE58.40-Z-1003-14A | Blind rivet tool |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Rivet | A 003 990 35 97 |
- Install outer rear wheel well with rear fender, fit and fasten.
- Install taillamp, spacers and striker eye.
- Check and adjust gaps:
Rear fender to taillamp
Trunk lid to top of rear fender
Trunk lid cover to taillamp
Front door to upper rear fender
Front door to lower rear fender.
Use feeler gauge!
- Drill dia. 65 mm rivet holes (area H).
- Remove rear fender and outer wheel well and deburr rivet holes on both sides
- Apply MB body sealant to foam parts (areas I and J).
- Install left and/or right outer wheel well with manual temporary fasteners and fasten with clamping pliers.
- Rivet outer wheel well with Polygrip flat head rivets, dia. 6.4 x 14 mm (area H).
- Weld in outer wheel well with
(areas A, B, C, K, L and M).
- Weld in with
(area N).
- Clean welds with wire brush.