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Home >> Mercedes Benz >> 2003 >> CLK500 >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replace complete B-pillar - AR63.20-P-1350 >> Replace complete B-pillar - AR63.20-P-1350Q >> Install inner B-pillar - AR63.20-P-1350-03Q

Install inner B-pillar - AR63.20-P-1350-03Q

Fig 1: Identifying Inspection And Welding Device (203 589 00 23 00)
G04959076Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Inspection And Welding Equipment (209 589 00 23 00)
G04959077Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Side Portal Frame (210 589 17 23 00)
G04959078Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1003-29A Hand riveter
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1001-13A Rivet A 003 990 35 97
  1. Install inner and outer B-pillar with side portal frame, inspection and welding gauges and clamping pliers, fit and fasten.

    IMPORTANT Use spacer plate.

    IMPORTANT Distance between B-pillar support and outer B-pillar reinforcement pipe, min. 2 mm (arrows).

  2. Tack weld inner B-pillar.
  3. Remove outer B-pillar and side portal frame with inspection and welding gauges.
    Fig 4: Locating B-Pillar Support And Outer B-Pillar
    G04958916Courtesy of MERCEDES-BENZ USA
  4. Drill dia. 6.5 mm rivet holes (areas A, B and F).
  5. Remove inner B-pillar and deburr rivet holes on both sides.
    Fig 5: Identifying Rivet Holes Area
    G04959080Courtesy of MERCEDES-BENZ USA
    Fig 6: Identifying Polygrip Flat Head Rivets Area
    G04959081Courtesy of MERCEDES-BENZ USA
  6. Install inner B-pillar and fasten with clamping pliers and manual temporary fasteners.
  7. Drill pilot holes (area E).
  8. Outer side longitudinal member, inner B-pillar and main floor panel SHIELDED GAS PLUG WELD (area E).
  9. Inner B-pillar POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas C, D, G, H, K and B1).
  10. Rivet inner B-pillar with Polygrip flat head rivets, dia. 6.4 x 14 mm (areas A, B and F).
  11. Clean inner welding area with wire brush and coat with zinc dust paint (areas C, D, H, K and B1).
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