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Home >> Mercedes Benz >> 2003 >> CLK320 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 268 (Overall Vehicle -- Testing & Repair -- C300 (204.054)) >> Testing & Repair >> Remove contacts from 2.5 round plug contact coupling - AR00.19-P-0120-15A

Remove contacts from 2.5 round plug contact coupling - AR00.19-P-0120-15A

WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G07070870Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G07070871Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Unlocking Device With RK 2.5 Ejector (220 589 01 99 30)
G07070872Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with locking slider 

  1. Using a suitable tool (1), push the locking slide valve (2) out of the last detent in direction shown by arrow.
    Fig 4: Pushing Locking Slide Valve Out Of Last Detent
    G07070873Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with slide 

  2. Using a suitable tool (1), push the slide valve (2) out of the last detent in direction shown by arrow.
    Fig 5: Pushing Slide Valve Out Of Last Detent
    G07070874Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with lock tab 

  3. Using a suitable tool (1), open the lock tab (2) in direction shown by arrow.
    Fig 6: Opening Lock Tab
    G07070875Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with 2nd contact retainer 

  4. Move contact fuse (1) into pre-locking position using a suitable tool.
    Fig 7: Moving Contact Fuse Into Pre-Locking Position
    G07070876Courtesy of MERCEDES-BENZ USA

    Unpin female contacts from coupling 

  5. Insert release tool with SPECIAL TOOL RK 2.5 ejector from front side into contact cavity of coupling (1).

    IMPORTANT In this step, the sleeve (4) of the tool compresses the spring shackles on the female contact (2).

  6. Press female contact (2) from its seat in housing using plunger (3) on release tool with SPECIAL TOOL RK 2.5 ejector against spring force of tool.
    Fig 8: Removing Female Contact From Coupling
    G07070877Courtesy of MERCEDES-BENZ USA
  7. Pull lightly on the corresponding line to remove the female contact (2) from the coupling (1).