LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2003 >> CLK320 2D Convertible >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- 208 Chassis >> Maintenance >> Replace brake fluid - AP42.00-P-4280BA

Replace brake fluid - AP42.00-P-4280BA

MODEL 140 as of 1.7.93, 202 up to 31.5.94, 210, 170, 208 (except, 208.474) except CODE (471) Acceleration slip regulation (ASR) 

MODEL 202, 210, 215 (except, 210.072 /272) with CODE (472) Electronic Stability Program (ESP) 

MODEL 220 with CODE (472) Electronic Stability Program (ESP) except CODE (Z07) Top protection 

Fig 1: Identifying Brake Fluid Reservoir And Cap
G04635575
Modification notes

11.8.05 Bleed screw on rear axle fixed brake caliper Type 215.379 *BA42.10-P-1002-01A 
REMOVING Remove     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
NOTES Brake fluid notes   AH42.50-P-0001-01A 
1 Drive vehicle over the assembly pit and raise using the lifting platform    
2 Open screw cap (11) of reservoir for brake fluid (10)    
3 Extract brake fluid from brake fluid reservoir (10)    
4 Pour in new brake fluid IMPORTANT Up to the "MAX" mark on the reservoir for brake fluid (10).  
  Replacing brake fluid with the brake fluid changing equipment     
5 Connect brake fluid changing equipment and switch on IMPORTANT Pay attention to manufacturer's operating instructions.  
    Brake fluid replacement unit *WE58.40-Z-1001-07A 
6 Drain brake fluid IMPORTANT The new brake fluid must escape via the bleed hose free of bubbles. Allow approx. 80 cm3 of brake fluid to flow out at each brake caliper and at the clutch slave cylinder.  
REFER TO TESTING & REPAIR Carrying out bleeding operation Model 220, 215 AR42.10-P-0010-02I
REFER TO TESTING & REPAIR Carrying out bleeding operation Model 140, 170, 208 except acceleration slip regulation (ASR) code 471
Model 202 Up to 31.5.94 except acceleration slip regulation (ASR) code 471
Model 202, 210 with Electronic Stability Program (ESP) code 472		 AR42.10-P-0010-02A 
    Model 140, 170, 202, 208, 210, 215
Model 220.073/074/173/174/176/178/179/8
Model 220.070/075/170/175 with California version code 494, Japan version code 498, Australia version code 625		  
    TORQUE SPECIFICATION Bleed screw on rear axle fixed brake caliper *BA42.10-P-1002-01A 
    Model 140
Model 202.028 with AMG engineering package code 957
Model 208.370/470 up to 18.1.99 except USA ONLY
Model 210.055 with AMG engineering package code 957
Models 210.072/270/ 272 up to 7.2.99
Model 210.070 up to 7.2.99 except USA ONLYJAPAN ONLYAUSTRALIA ONLY
Model 215, 220		  
    TORQUE SPECIFICATION Bleed screw on front axle fixed caliper *BA42.10-P-1002-02A 
    Model 170, 202
Models 208.33/34/36/374/43/44/46
Model 208.370/470 with USA ONLY
Model 208.370/470 as of 19.01.99 except USA ONLY
Model 210.00/01/02/03/04/05/06/072/074/272/274/08/28
Model 210.070 as of 8.2.99 except USA ONLYJAPAN ONLYAUSTRALIA ONLY
Model 210.270 as of 8.2.99		  
    TORQUE SPECIFICATION Bleed screw on front axle floating caliper
Model 220.083/084/087/183/184/187		 *BA42.10-P-1002-03A 
    TORQUE SPECIFICATION Bleed screw on front axle floating caliper *BA42.10-P-1001-03D 
    Model 220.02/06/074/075 /08/12/16/170/174/18
Model 220.070/175/ with California version code 494, Japan version code 498, Australia version code 625		  
    TORQUE SPECIFICATION Bleed screw on rear axle floating caliper *BA42.10-P-1001-17E 
    SPECIAL TOOL Socket wrench Figure
7 Lower vehicle    
8 Disconnect brake fluid changing equipment Brake fluid replacement unit *WE58.40-Z-1001-07A 
9 Correct the fluid level in the brake fluid reservoir (10) FLUID SPECIFICATION Brake fluid *BF42.10-P-1001-01A 
10 Close cap (11)    
  Replacing brake fluid without the brake fluid changing equipment     
11 Pump out brake fluid IMPORTANT Depress the brake pedal fully about 10 times.
IMPORTANT The brake fluid reservoir (10) must not be emptied completely; if necessary top up with new brake fluid up to the "MAX" mark on the brake fluid reservoir (10). The new brake fluid must escape without any bubbles through the bleed hose.
Model 140, 170, 202, 208, 210, 215
Model 220.073/074/173/174/176/178/179/8
Model 220.070/075/170/175 with USA ONLYJAPAN ONLYAUSTRALIA ONLY		  
    TORQUE SPECIFICATION Bleed screw on rear axle fixed brake caliper
Model 140
Model 202.028 with AMG engineering package code 957
Model 208.370/470 up to 18.1.99 except USA ONLY
Model 210.055 with AMG engineering package code 957
Models 210.072/270/ 272 up to 7.2.99
Model 210.070 up to 7.2.99 except USA ONLYJAPAN ONLYAUSTRALIA ONLY
Model 215, 220		 *BA42.10-P-1002-01A 
    TORQUE SPECIFICATION Bleed screw on front axle fixed caliper
Models 170.435/444/445/447/449/465/466
Model 202, 208
Model 210.00/01/02/03/04/05/06/072/074/272/274/08/28
Model 210.070 with USA ONLYJAPAN ONLYAUSTRALIA ONLY
Model 210.070 as of 8.2.99 except USA ONLYJAPAN ONLYAUSTRALIA ONLY
Model 210.270 as of 8.2.99		 *BA42.10-P-1002-02A 
    TORQUE SPECIFICATION Bleed screw on front axle floating caliper
Model 220.083/084/087/183/184/187		 *BA42.10-P-1002-03A 
    TORQUE SPECIFICATION Bleed screw on front axle floating caliper
Model 220.083/084/087/183/184/187		 *BA42.10-P-1001-03D 
    TORQUE SPECIFICATION Bleed screw on rear axle floating caliper *BA42.10-P-1001-17E 
    IMPORTANT If the reservoir for brake fluid (10) has been emptied completely, see:
↓		  
REFER TO TESTING & REPAIR Bleed brake system Model 140, 170, 202, 208, 210 AR42.10-P-0010A 
REFER TO TESTING & REPAIR Bleed brake system Model 215, 220 AR42.10-P-0010I
    SPECIAL TOOL Socket wrench Figure
12 Correct the fluid level in the brake fluid reservoir (10) FLUID SPECIFICATION Brake fluid *BF42.10-P-1001-01A 
INSTALLING Install     
13 Close cap (11)    
TORQUE SPECIFICATION Fixed caliper at rear

Number Designation Model 140 Model 170.435/ 444/445/ 447/449/ 465 Type 170.466 Model 202.01/020/ 022/023/024/ 025/026/029/ 078/08/12/13/ 18/19, 202.028 without ASR
BA42.10-P-1002-01A Bleed screw on rear axle fixed brake caliper Nm 7 7 7 7
TORQUE SPECIFICATION Fixed caliper at rear

Number Designation Model 202.028 with ASR, 202.033/093 Model 208.335/ 344/345/347/ 348/365/370/ 374/435/444/ 445/447/448/ 465/470 Model 210.00/01/02/03/04/05/06/ 070/072/074/08
BA42.10-P-1002-01A Bleed screw on rear axle fixed brake caliper Nm 7 7 7
TORQUE SPECIFICATION Fixed caliper at rear

Number Designation Model 210.20/21/22/23/24/26/270/272/28/60/ 61/663 Type 210.274 Model 215.373/375/378/379 Model 215.374/376
BA42.10-P-1002-01A Bleed screw on rear axle fixed brake caliper Nm 7 7 7 14
TORQUE SPECIFICATION Fixed caliper at rear

Number Designation Model 220.073/173/178/179/874/875/876/878, Model 220.070/075/ 170/175 with code 494 or 498 or 625 Model 220.074/174/ 176, Model 220.175 with codes Z07, Model 220.175 with code 494+Z04
BA42.10-P-1002-01A Bleed screw on rear axle fixed brake caliper Nm 7 14
TORQUE SPECIFICATION Front axle fixed brake caliper

Number Designation Model 140 Model 202.028 with Code 957 (C 36 AMG) Model 208.370/ 470 up to 18.01.99 except USA ONLY Model Series 210.055 with code 957 (E 36 AMG)
BA42.10-P-1002-02A Bleed screw at front axle fixed brake caliper Nm 7 7 7 7
TORQUE SPECIFICATION Front axle fixed brake caliper

Number Designation Model 210.072/270/272 up to 07.02.99, model 210.070 up to 07.02.99 except USA ONLYJAPAN ONLYAUSTRALIA ONLY Model 215.373/ 375/378, Model 215.376 USA ONLY Model 215.374/376/379 except 215.376 USA ONLY
BA42.10-P-1002-02A Bleed screw at front axle fixed brake caliper Nm 7 7 14
TORQUE SPECIFICATION Front axle fixed brake caliper

Number Designation Model 220 except 220.074/174/ 176/179, Model 220.175 without code Z07 +979 Model 220.074/174/ 179, Model 220.176 without USA ONLY Model 220.175 with code Z07 +979 Model 220.176 USA ONLY
BA42.10-P-1002-02A Bleed screw at front axle fixed brake caliper Nm 7 14 7
TORQUE SPECIFICATION Front axle floating brake caliper

Number Designation Model 170.435/ 444/445/447/449/ 465 Model 170.466 Model 202.018/020/ 022/023/078/ 080/081/083/ 087/120/121/ 122/125/133/ 134/180/182/ 193/194, 202.028 up to 08/95
BA42.10-P-1002-03A Bleed screw at front axle floating caliper Nm 7 7 7
TORQUE SPECIFICATION Front axle floating brake caliper

Number Designation Model 202.024/025/026 /029/082/085/ 086/088/089/ 128/188, 202.028 from 09/95 Model 202.033/093, 208.374, 210.072 with code 957 (E50 AMG), 210.074/274
BA42.10-P-1002-03A Bleed screw at front axle floating caliper Nm 7 7
TORQUE SPECIFICATION Front axle floating brake caliper

Number Designation Models 208.335/344/345 /347/348/365/ 435/444/445/ 447/448/465, 208.370/470 USA ONLY Model 208.370/470 from 19.01.99, except USA ONLY
BA42.10-P-1002-03A Bleed screw at front axle floating caliper Nm 7 7
TORQUE SPECIFICATION Front axle floating brake caliper

Number Designation Model 210.00/01/02/ 035/037/04/05/ 06/08/20/21/22/ 23/24/26/28/60/ 61/663, except model 210.083/283 as of 08.02.00 Model 210.070 USA ONLYJAPAN ONLYAUSTRALIA ONLY Model 210.083/270/ 283 as of 08.02.99, model 210.070 as of 08.02.99 except USA ONLYJAPAN ONLYAUSTRALIA ONLY
BA42.10-P-1002-03A Bleed screw at front axle floating caliper Nm 7 7
TORQUE SPECIFICATION Front axle floating brake caliper

Number Designation Model 210.072/074/ 272/274 Model 210.081/082/ 281/282, Model 210.083/283 up to 07.02.99
BA42.10-P-1002-03A Bleed screw at front axle floating caliper Nm 7 7
TORQUE SPECIFICATION Front axle floating brake caliper

Number Designation Model 220.083/084/08 7/183/184/187
BA42.10-P-1001-03D Bleed screw at front axle floating caliper Nm 7
TORQUE SPECIFICATION Rear axle floating caliper

Number Designation Models 220.025/026/ 028/063/065/ 067/074/083/ 084/087/125/ 126/128/163/ 165/167/174/ 183/184/187 Models 220.070/075/170 without code 494 or 498 or 625 Model 220.175 without code 494, 498 or 625 model 220.175 without code 494+Z04
BA42.10-P-1001-17E Bleed screw at rear axle floating caliper Nm 7 7 7
FLUID SPECIFICATION Brake fluid

Number Designation Model 140 Model 170 Model 202
BF42.10-P-1001-01A Brake fluid Filling capacity Liters ≈ 0,7-0,9 ≈ 0,45-0,6 ≈ 0,45-0,6
Specifications for Operating Fluids Sheet BB00.40-P-0330-01A BB00.40-P-0330-01A BB00.40-P-0330-01A
Sheet BB00.40-P-0331-00A BB00.40-P-0331-00A BB00.40-P-0331-00A
FLUID SPECIFICATION Brake fluid

Number Designation Model 208 Model 210 Model 215
BF42.10-P-1001-01A Brake fluid Filling capacity Liters ≈ 0,45-0,6 ≈ 0,45-0,6 ≈ 0,7-0,9
Specifications for Operating Fluids Sheet BB00.40-P-0330-01A BB00.40-P-0330-01A BB00.40-P-0330-01A
Sheet BB00.40-P-0331-00A BB00.40-P-0331-00A BB00.40-P-0331-00A
FLUID SPECIFICATION Brake fluid

Number Designation Model 220
BF42.10-P-1001-01A Brake fluid Filling capacity Liters ≈ 0,7-0,9
Specifications for Operating Fluids Sheet BB00.40-P-0330-01A
Sheet BB00.40-P-0331-00A
Fig 2: Identifying Socket Wrench (140 589 03 09 00)
G04635576
Workshop equipment

WE58.40-Z-1001-07A Brake fluid replacement unit
scientia non olet · About LEMON Manuals