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Home >> Mercedes Benz >> 2003 >> CL55 >> Repair and Diagnosis >> Accessories & Equipment >> Headlights >> Battery & Headlight -- Retrofitting & Conversion -- 215 & 220 Chassis >> Retrofitting & Conversion >> Retrofitting headlamp range adjustment wiring harness - AN54.18-P-0003-01M

Retrofitting headlamp range adjustment wiring harness - AN54.18-P-0003-01M

Model 220 

Fig 1: Identifying Headlamp Range Adjustment Wiring Harness With Associated Components
G04849751
  1. Route headlamp range adjustment wiring harness (1) along the existing cables in the vehicle.
    Fig 2: Identifying Headlamp Range Adjustment Wiring Harness With Associated Components
    G04849752
  2. Route headlamp range adjustment wiring harness (1) through the fuse and relay box (F1/1) into the right footwell.
  3. Route headlamp range adjustment wiring harness (1) out of the fuse and relay box (F1/1) through the existing grommet (see enlarged view on right).
  4. Mount dark blue fuse holder on dark blue mounting location (40) and assign with fuse (10A).
    Fig 3: Identifying Headlamp Range Adjustment Wiring Harness And Fuse And Relay Box
    G04849753
  5. Route branch-off line to right headlamp range adjuster (M37) along the existing cable to the right headlamp unit.

    IMPORTANT Fix headlamp range adjustment wiring harness (1) to existing cable straps.

    Fig 4: Identifying Headlamp Range Adjustment Wiring Harness And Right Headlamp Range Adjuster
    G04849754
  6. Route wiring harness (1) along the bulkhead on the left side of the vehicle and fix to existing cables.
    Fig 5: Identifying Headlamp Range Adjustment Wiring Harness And Front Passenger-Side Fuse And Relay Box
    G04849755
  7. Route branch-off line to left headlamp range adjuster (M36) along the existing cable to the left headlamp unit.

    IMPORTANT Fix wiring harness (1) to existing cable straps.

    Fig 6: Identifying Left Headlamp Range Adjuster And Wiring Harness
    G04849756
  8. Route headlamp range adjustment wiring harness (1) along existing cables to the center console and fix.
  9. Connect brown cable to ground (right footwell) (W36/1).
  10. Connect branch-off line of headlamp range adjustment wiring harness (1) to headlamp range adjustment control module (N71).
  11. Route headlamp range adjustment wiring harness (1) behind center console into the left footwell.
    Fig 7: Identifying Headlamp Range Adjustment Wiring Harness, Control Module And Brown Cable
    G04849757
  12. Route headlamp range adjustment wiring harness (1) along existing cables to the CAN engine bus (low)/(high) connector sleeve (Z37/2, Z37/3) in the left cable duct and fix.
  13. Connect green cable (gn) to the CAN engine bus (low) connector sleeve (Z37/2) using a solder connector.
  14. Connect green/white cable (gn/ws) to the CAN engine bus (high) connector sleeve (Z37/3) using a solder connector.
    Fig 8: Identifying Data Link Connector And Connector Sleeves
    G04849758
  15. Solder blue/white cable (bl/ws) from the headlamp range adjustment wiring harness (1) to the white/blue (ws/bl) cable from chamber 15 of the data link connector and insulate.
    Fig 9: Identifying Different Cables
    G04849759