Disassemble And Assemble Front Section Of Transmission Housing

Transmission 716.660 In Model 170.465. 

Transmission 716.622 In Model 170.444/449, 203.045, 208.344/444, 210.048/248. 

Fig 1: Disassemble And Assemble Front Section Of Transmission Housing

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Disassemble 

1. 1 -  Disassemble transmission housing:

   Transmission 716.6 (cars except model 209.4) without Sequentronic automated manual transmission (SEQ). See DISASSEMBLE/ASSEMBLE TRANSMISSION HOUSING .

2. 2 -  Detach locking plates (5). See Fig 1.
3. 3 -  Drive out input shaft bearing (2).

   Use Sleeve (168 589 00 14 00). See Fig 2.

4. 4 -  Drive out countershaft bearing (3).

   Use Drift (716 589 02 15 00). See Fig 3.

5. 5 -  Remove main shift rail bearing (1).

   Use Internal extractor (000 589 25 33 00). See Fig 4.

   Use Countersupport (000 589 33 33 00). See Fig 5.

6. 6 -  Remove guide sleeves (6). See Fig 1.

Assembling 

1. 7 -  Recut threads for attaching the locking plates.
2. 8 -  Install guide sleeves (6).
3. 9 -  Press in input shaft bearing (2). See Fig 1.
   NOTE: Replace bearing.

   Use Drift (716 589 00 15 00). See Fig 6.

4. 10 -  Press in countershaft bearing (3).
   NOTE: Replace bearing.

   Use Drift (716 589 00 15 00). See Fig 6.

5. 11 -  Press in main shift rail bearing (1).
   NOTE: Replace bearing.

   Use Drift (711 589 04 15 00). See Fig 7.

6. 12 -  Attach locking plates (5).
   NOTE: Replace bolts.

   Torque specification: Bolt, locking plate to transmission. See TRANSMISSION HOUSING .

7. 13 -  Assemble transmission housing:

   Transmission 716.6 (cars except model 209.4) without Sequentronic automated manual transmission (SEQ). See DISASSEMBLE/ASSEMBLE TRANSMISSION HOUSING .

Fig 2: Sleeve (168 589 00 14 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Drift (716 589 02 15 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 4: Internal extractor (000 589 25 33 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 5: Countersupport (000 589 33 33 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 6: Drift (716 589 00 15 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 7: Drift (711 589 04 15 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

TRANSMISSION HOUSING