Removing and installing power steering pump - AR46.30-P-0500A

MODEL 170, 202, 208, 210 with ENGINE 111 

MODEL 129, 140 with ENGINE 104, 119, 120 

MODEL 202, 210 with ENGINE 604, 605 

MODEL 140, 210 with ENGINE 606 

MODEL 210 with ENGINE 602 

4, 5 and 6 cylinder engines 

8 cylinder engines 

12 cylinder engines 

	Removal, installation
1.1	Draw off oil from reservoir	Models 129, 140, 170, 202, 208 with and without level control, model 210 without level control	Figure
2.1	Disconnect feed line from reservoir	Model 210 with level control	Figure
3	Remove add-on parts (e.g. air intake hose, fan shroud, ignition, distributor, etc.) to expose power steering pump, depending on the engine variant.
4	Remove poly V-belt	M103	ra13001033420x
		M104	ra13001041200x
		M111	AR13.22-P-1202A
		M119	ra13001193420x
		M120	AR13.22-P-1202AO
		M601, 603	AR13.22-P-1202HW
		M604, 605, 606	AR13.22-P-1202HA
5.1	Detach belt pulley (41) on ZF power steering pumps	The belt pulley is a shrink fit on LUK power steering pumps.
			Fig 6
			*BA46.30-P-1001-01A
6	Unscrew high pressure stretch hose (30i) and return line (30f)	Seal pipe connections with blind plugs.
		High-pressure stretch hose	*BA46.30-P-1003-01A
		Return line on models 129, 140, 202, 208	*BA46.30-P-1002-01A
7.1	Detach high-pressure stretch hose (27a) and suction line (27b) on tandem pump	Vehicles with level control
		Seal pipe connections with blind plugs
		Seal suction line with clamp	Figure
		High-pressure stretch hose	*BA46.30-P-1004-01A
8.1	Detach oil lines (27b, 30f) to oil cooler pipe	Model 170
8.2	Detach oil lines (27c, 27d)	Model 140 with 12-cylinder engine
9	Detach power steering pump (30)		*BA46.30-P-1005-01A
		On models 129 and 140 with 8-cylinder engine, remove power steering pump with beam, then detach power steering pump or reservoir from beam
10	Install in reverse order
11	Fill and bleed power steering pump	Models 129, 140, 170, 202, 208	AR46.30-P-0010A
		Model 210	AR46.30-P-0010B

Number	Designation			Models 129.058/060/061/063/066/067/076	Model 140
BA46.30-P-1001-01A	Bolt to belt pulley		Nm	30	30
BA46.30-P-1002-01A	Return flow line to power steering pump		Nm	40	40
BA46.30-P-1003-01A	High-pressure stretch hose to power steering pump	M14x1.5	Nm	-	-
		M16x1.5	Nm	45	50
BA46.30-P-1004-01A	High-pressure hose, tandem pump section		Nm	25	25
BA46.30-P-1005-01A	Bolt, power steering pump to balcony-type carrier or crankcase		Nm	25	25

Number	Designation			Model 170	Models 202.018/020/022/023/024/025/028/078/080/082/083/085/120/121/122/125/128/180/182/188
BA46.30-P-1001-01A	Bolt to belt pulley		Nm	-	30
BA46.30-P-1002-01A	Return flow line to power steering pump		Nm	-	40
BA46.30-P-1003-01A	High-pressure stretch hose to power steering pump	M14x1.5	Nm	-	30
		M16x1.5	Nm	45	50
BA46.30-P-1004-01A	High-pressure hose, tandem pump section		Nm	25	25
BA46.30-P-1005-01A	Bolt, power steering pump to balcony-type carrier or crankcase		Nm	25	25

Number	Designation			Models 208.335/345/347/435/445/447	Models 210.003/004/010/015/017/020/025/035/037/045/053/055/072/210/215/217/225/235/237/245/272/610/617
BA46.30-P-1001-01A	Bolt to belt pulley		Nm	-	30
BA46.30-P-1002-01A	Return flow line to power steering pump		Nm	40	-
BA46.30-P-1003-01A	High-pressure stretch hose to power steering pump	M14x1.5	Nm	30	-
		M16x1.5	Nm	40	45
BA46.30-P-1004-01A	High-pressure hose, tandem pump section		Nm	25	25
BA46.30-P-1005-01A	Bolt, power steering pump to balcony-type carrier or crankcase		Nm	25	25