Removing and installing lock cylinder - AR46.10-P-0800B

MODEL 170, 202 

Fig 1: Identifying Lock Cylinder Remove/Install Components (1 Of 5)

Fig 2: Identifying Lock Cylinder Remove/Install Components (2 Of 5)

Fig 3: Identifying Lock Cylinder Remove/Install Components (3 Of 5)

Fig 4: Identifying Lock Cylinder Remove/Install Components (4 Of 5)

Fig 5: Identifying Lock Cylinder Remove/Install Components (5 Of 5)

	Removing
Before removal	If lock cylinder/key is notchy or jamming, spray lock cylinder with lock cylinder grease	If it is not possible to eliminate the complaint, replace lock cylinder and key
		Grease	*BR00.45-Z-1079-06A
1	Press out escutcheon (36a) with a small screwdriver
2.1	Pull transponder coil off lock cylinder	Vehicles with stage 2a drive authorization system (DAS 2a) as of 8/96
		Model 202	AR80.30-P-4515F
		Model 170	AR80.30-P-4515G
3	Push sleeve (011) onto the cap (36b) and turn the lock cylinder to position "1" with the key		Fig 6
4	Unlock the lock cylinder by turning the cap (36b) counter-clockwise through 90° and remove.
	Installing
5	Spray the outside of lock cylinder (36) with lock cylinder grease and insert in the cap (36b)
		Grease	*BR00.45-Z-1079-06A
6	Push key (36c) through the cap (36b) as far as the stop in the lock cylinder (36)	The tumblers must be fully retracted.
7	Push lock cylinder (36) into the steering lock	Assign the recesses (arrow) in the lock cylinder (36) to the recesses in the steering lock (arrow)
8	Turn cap (36b) with sleeve (011) clockwise approx. 90° until it can be felt or heard to lock in position		Fig 6
9	Turn key to position (36c) "0" and pull out/ remove with sleeve (011)
10	Press in escutcheon (36a)
11.1	Mount transponder coil on lock cylinder	Vehicles with stage 2a drive authorization system (DAS 2a) as of 8/96
		Model 202	AR80.30-P-4515F
		Model 170	AR80.30-P-4515G

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1079-06A	Grease	A 001 989 26 51 10

Fig 6: Identifying Sleeve (202 589 00 14 00)