Remove/install fuel tank - AR47.10-P-4100IA

MODEL 215.373 /374 /375 /376 /378 /379, 220.026 /028 /063 /065 /067 /070 /073 /074 /075 /083 /084 /087 /128 /165 /167 /170 /173 /174 /175 /179 /183 /184 /187 /875 /878 except CODE (282a) Ski bag (through-loading feature) except CODE (308) Cooling compartment in center rear backrest

Fig 1: Identifying Fuel Tank Remove/Install Components (Fuel Tank Model 220)

Shown on fuel tank model 220

MODIFICATION NOTES

4.3.03

Raise vehicle, newly recorded

Step 4

	Remove/Install
	Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel.	No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
1	Drain fuel tank (80)		AR47.10-P-4001B
		Pay attention to fuel quantity.	*BF47.10-P-1001-01A
2	Remove trim panel in trunk	Model 215.3, 220.0 /1	AR68.30-P-4600M
		Type 220.8	AR68.30-P-4600MP
3	Dismount mounting struts (80/2) of fuel tank (80)
	Risk of death cased by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
4	Raise vehicle.
5.1	Dismount fuel hose on the suction side with connecting pipe (90/12), fuel return hose (90/11), and fuel tank activated charcoal canister line (gasoline engine)	Vehicles with gasoline engine. Do not damage fuel filter-fuel tank degassing line (gasoline engine) (E). Collect remaining fuel, seal connections.
5.2	Dismount fuel hose on the suction side connecting pipe (90/12), fuel return hose (90/11) and vent line (76/1)	Vehicles with diesel engine. Collect remaining fuel, seal connections.
		Box wrench bit	Figure
			*BA47.10-P-1001-01E
6	Take out fuel tank (80)	Inspect whether cup seals (75/4) can be re-used.
7	Inspect sound deadening mat for damages
8	Remove fuel strainer (26)	Clean and check for re-usability. The splash bowl in the fuel tank is secured against turning with 2 pins. It is attached together with the fuel strainer (26).
			*BA47.10-P-1002-01E
9	Replace O-ring (26/1)	Installation: Oil to facilitate installation.
10	Install in the reverse order
11.1	Dispose of fuel tank	When replacing fuel tank.
	Disposing of fuel tanks		OS47.10-P-0001-01A

FUEL TANK

Number	Designation		Model 215	Model 220
BA47.10-P-1001-01E	Fuel strainer in fuel tank	Nm	40	40
BA47.10-P-1002-01E	Fuel hose with connection fitting to fuel strainer	Nm	30	30

FUEL TANK

Number	Designation			Model 215 with code 282a or code 308	Model 220 with code 282a or code 308
BF47.10-P-1001-01A	Fuel tank capacity	Total capacity	Liters	88	88
BF47.10-P-1001-01A	Fuel tank capacity	Reserve capacity	Liters	11	11

Fig 2: Identifying Ring Wrench Socket (000 589 71 03 00)