Rear rubber bushing, rear axle mount - Removal and installation - AR35.10-P-0042I

MODEL 215.375 /378, 220.025 /026 /028 /063 /065 /067 /070 /075 /083 /084 /087 /126 /128 /165 /167 /170 /175 /178 /183 /184 /187

Fig 1: Identifying Rear Rubber Bushing, Rear Axle Mount Remove/Install Components - Model 215.375/378,220.025

MODIFICATION NOTES

6.9.00	Value changed from 95 Nm to: 1st stage 60 Nm 2nd stage 90°	Value in BA35.10-P-1002-01A revised for model 215	*BA35.10-P-1002-01A
6.9.00	Value changed from 95 Nm to: 1st stage 60 Nm 2nd stage 90°	Value changed to BA35.10-P-1002-01A for model 220	*BA35.10-P-1002-01A
12.9.00	Bolted connection changed, front and rear rubber mounts, rear axle carrier to frame floor	Refer to operation 9	BT35.10-P-0004-01I

	Remove/install
	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	While working on the rear axle care must be taken to ensure that the surface of all aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
1	Remove rear wheels
	Remove/install wheels, rotate if necessary		AP40.10-P-4050Z
2	Remove rear reinforcement bridge (35)		*BA61.10-P-1002-01D
3	Detach rear exhaust rubber mount at rear muffler (105)
4	Remove bolts for propeller shaft intermediate bearing (106a).		*BA41.40-P-1001-01A
5	Remove rear propeller shaft assembly (106) from rear axle differential.	Flexible disk remains on propeller shaft.
		Installation: Connect rear propeller shaft to rear axle differential	AR41.10-P-0050-04I
			*BA41.10-P-1002-01A
6	Slacken flexible coupling fitted sleeves on flange.	Tie up propeller shaft to one side.	AR41.10-P-0050-09I
	Drift for loosening fitting sleeves in flex disks.		WF58.50-P-4110-01A
7.1	Detach level sensor control rod (120a) from torsion bar link	Vehicles with AIRmatic
			*BA82.10-P-1001-02A
7.2	Remove level sensor control rod (122a) from both spring control arms.	Vehicles with active body control (ABC)
			*BA82.10-P-1006-02A
8	Use assembly attachment, pit hoist or floor jack to support rear axle under final-drive unit.	Assembly attachment	Figure
9	Remove rear axle mounting bolts at rear (1d)	Installation: recut thread on frame floor with tap.
		Tightening bolts or nuts to specified angles	AR35.10-P-0010-08I
			*BA35.10-P-1002-01A
	Bolted connection changed, front and rear rubber mounts, rear axle carrier to frame floor		BT35.10-P-0004-01I
10	Carefully lower rear axle	Take care to avoid trapping brake cables and lines.
11	Remove rear rubber mount for rear axle mount (1b)	Always replace both rear rubber mounts.	AR35.10-P-0040-03I
		Extractor tool	Figure
		Insertion tool	Figure
		Lubricant	*BR00.45-Z-1002-06A
12	Install in the reverse order

REAR AXLE CARRIER

Number	Designation				Model 215	Model 220
BA35.10-P-1002-01A	Self-locking bolt, rear axle carrier rear rubber mount to frame floor			Nm	-	-
		With bolt	Stage 1	Nm	60	60
		Flange ø 24 mm	Stage 2	∠°	90	90
		With bolt	Stage 1	Nm	60	60
		Flange ø 26mm	Stage 2	∠°	90	90

DRIVESHAFT

Number	Designation			Model 215	Model 220
BA41.10-P-1002-01A	Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential.	M10	Nm	-	-
BA41.10-P-1002-01A		M12	Nm	60	60

PROPELLER SHAFT INTERMEDIATE BEARING

Number	Designation			Model 215	Model 220
BA41.40-P-1001-01A	Bolt, propeller shaft intermediate bearing to frame floor assembly	Bolt with washer	Nm	-	-
		Bolt with collar and self-centering tip	Nm	30	30
		Bolt with collar and without self-centering tip	Nm	-	-

FRAME FLOOR ASSEMBLY

Number	Designation		Model 220	Model 215
BA61.10-P-1002-01D	Collar bolt of rear reinforcement bridge to frame floor	Nm	23	23

REAR AXLE LEVEL SENSOR

Number	Designation		Model 215 with code 487	Model 220 except model 220 with code 487	Model 220 with code 487
BA82.10-P-1001-02A	Nut, lever sensor control rod to torsion bar link	Nm	-	10	-
BA82.10-P-1006-02A	Nut, linkage rod bracket to spring link	Nm	8	-	8

Fig 2: Identifying Assembly Attachment (140 589 01 62 00)

Fig 3: Identifying Extraction Tool (140 589 13 33 00)

Fig 4: Identifying Insertion Tool (220 589 04 43 00)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1002-06A	Lubricant	A 000 989 01 60