Remove, install inner door panel - AR72.10-P-0104MC

MODELS 220.175 /178 with CODE (Z04) Light armoring 

Fig 1: Identifying Inner Door Panel Remove/Install Components - Light Armoring

	Remove
	Operations involving work on glass panes and windows are potentially dangerous; use caution to avoid allowing hands or feet to become caught.	Secure windshield and windows from dropping down; use only the lifting tools specified for such operations. Wear safety shoes.	AS67.00-Z-0003-01A
	Instructions for avoiding damage to windows installed in special high-security vehicles	MODEL 210 with Code Z04, Code Z06 MODEL 220 with Code Z04, Code Z07	AH67.00-P-0003-01FB
1	Remove door liner from front door		AR72.10-P-1000MC
2	Remove front door foil		AR72.10-P-1010MC
3	Remove front door side airbag unit	Remove foil under side airbag unit.	AR91.60-P-0690MC
4	Remove armor plate (2) from door lock	Detach Bowden cable.
5	Detach door release knob (3)
6	Detach inner sealing rail (4)
7	Detach electric cable for side airbag unit and pneumatic line for door lock from inner door panel (1)	Install lines in correct position
8	Position window so that the bolts (5) are accessible	Connect door control module.
9	Secure window with clamping pliers	Use protective foil.
		Tensioning clamp	Fig 2
10	Unscrew screws (5)
11	Lower power window to approx. 5 mm before the limit stop	Connect door control module.
12	Unscrew bolts at inner door panel (1)
13	Detach inner door panel (1)	Do not bend inner door panel when removing.
	Install
14	Remove sealant from inner door panel (1) and door panel
15	Apply sealing profile to door panel	+Refer to: ↓
		Sealant pattern on front door panel	AH72.10-P-0001-01MC
		Sealing strip Ø 5 mm	*BR00.45-Z-1036-01A
16	Position window so that it is open approx. 10 mm and secure using clamping pliers	Tensioning clamp	Fig 2
17	Insert inner door panel (1)	Locking rod must be installed in door lock. Position inner door panel so that the bores for the door lining clips are located in the center of the recess clearances (arrow).
18	Position bolts in inner door panel (1) and tighten	Re-tighten bolts prior to installing the door foil.
19	Remove excess sealant from the cutouts (arrow) in the inner door panel using a blade
20	Screw in bolts (5)	Connect door control module, position window and power window accordingly. Ensure correct seating of window in power window.
			*BA72.10-P-1006-01EA
21	Attach electric and pneumatic lines on inner door panel (1)	Replace cable connectors.
22	Attach inner sealing rail (4)
23	Attach door release knob (3)
24	Install armor plate (2) on door lock	Attach Bowden cable.
			*BA72.10-P-1003-01EA
25	Install front door side airbag unit	Attach foil under side airbag unit.	AR91.60-P-0690MC
		Sealing strip Ø 5 mm	*BR00.45-Z-1036-01A
26	Install front door foil		AR72.10-P-1010MC
27	Install door liner in front door		AR72.10-P-1000MC

FRONT DOOR TIGHTENING TORQUE

Number	Designation			MODEL 220 with CODE Z04
BA72.10-P-1003-01EA	Bolt for outer door lock armor plate to front door	M6	Nm	8
		M8	Nm	23
BA72.10-P-1006-01EA	Bolt for power window to window		Nm	8

Fig 2: Identifying Clamping Pliers (220 589 04 31 00)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1036-01A	Sealing strip	A 140 989 00 98