Remove/install front door - AR72.10-P-0500M
MODEL 220
MODIFICATION NOTES
| 28.3.07 | Notes on replacing a door added |
| Remove/install | |||
| 1 | Press molding strip (1) out of door control unit cover (2) with assembly wedge | Fig 2 | |
| 2 | Remove door handle cover (3) from door handle | ||
| 3 | Unscrew screws from door control unit cover (2) and press door control unit cover (2) off of front door liner (4) with assembly wedge | AR72.10-P-1000M | |
| Fig 2 | |||
| 4 | Disconnect connectors from door control unit and remove paneling | ||
| 5 | Unclip protective hose (5) from A-pillar | ||
| 6 | Remove CL line and electrical connectors from front and route through wiring duct (6) | ||
| Fig 2 | |||
| 7 | Unscrew bolts on door retaining strap (7) from A-pillar | *BA72.10-P-1004-01E | |
| 8 | Unscrew nuts (8) from door hinges | ||
| *BA72.10-P-1004-01E | |||
| 9 | Lift front door and remove upward, simultaneously pull CL line out of front door through cable duct (6) together with electrical lines | ||
| 10 | Set down front door | When replacing a door↓ When replacing a door, perform seam sealing and cavity preservation. Check rubber seal for corrosion and clean if necessary |
|
| Treat door frame in area of contact surface of rubber seal with MB preservative | *BR00.45-Z-1003-05A | ||
| 11 | Install in the reverse order | Fig 3 | |
| Gaps on hoods, doors and lids. | AR60.00-P-0700-01M *BE60.00-P-1002-01A |
||
| AR72.10-P-0550M |
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS
| Number | Designation | Model 220.0/1 | Model 220.875/878 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1002-01A | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 8.0 (± 0.5) | 6.5 (± 0.5) |
| Front door to fender | Dimension "H" | mm | 5.0 (± 0.5) | 5.0 (± 0.5) | ||
| Front door to rear door | Dimension "I" | mm | 5.0 (± 0.5) | - | ||
| Front door to roof | Dimension "C" | mm | 8.0 (± 0.5) | 6.5 (± 0.5) | ||
| Rear door to top of side section | Dimension "D" | mm | 5.0 (± 0.5) | 5.0 (± 0.5) | ||
| Rear door to side section, bottom | Dimension "J" | mm | 5.0 (± 0.5) | 5.0 (±0.5) | ||
| Fender to A-pillar | Dimension "Q" | mm | - | - | ||
| Front door to rear fender | Dimension "P" | mm | - | - | ||
| See picture | AR60.00-P-0700-01M | AR60.00-P-0700-01MP | ||||
| Number | Designation | Model 220 | |
|---|---|---|---|
| BA72.10-P-1003-01E | Nut on door hinge | Nm | 25 |
| BA72.10-P-1004-01E | Screw for door holder on body | Nm | 14 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-05A | Preservation agent | A 000 986 72 70 05 |