 |
Risk of poisoning
from swallowing brake fluid. Risk of injury
from skin and eye contact with brake fluid. |
Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. |
AS42.50-Z-0001-01A |
|
Risk of accident
when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. |
Before commissioning the vehicle, operate the brake pedal several times until the pressure in the brake system is built up and maintained. |
AS42.50-Z-0002-01A |
 |
Notes on brake fluid |
All models |
AH42.50-P-0001-01A |
|
Notes on repairs to brake system |
All models |
AH42.00-P-0003-01A |
|
Notes on installing brake hoses |
Model 163 |
AH42.10-P-9406-01GH |
| 1 |
Remove wheels |
|
|
 |
Remove/install wheels, rotate if necessary |
|
AP40.10-P-4050GH |
| 2 |
Disconnect brake hose (51) from brake line (5) |
Plug connections with plugs to prevent brake fluid running out. |
|
| |
|
Do not allow brake fluid supply reservoir to run completely empty. |
|
| |
|
 |
*BA42.10-P-1001-04A |
| |
|
Box wrench bit |
Figure |
| 3 |
Disconnect brake hose (51) from fixed caliper (31b) |
|
*BA42.10-P-1002-04A |
| |
|
Box wrench |
Figure |
| 4.1 |
Unplug contact sensor connector (8) |
If installed. |
|
|
Notes on installing contact sensor for brake pad wear indicator |
MODELS 129, 140, 163, 170, 202, 203, 208, 209, 210, 211, 215, 220, 230, 690.6 |
AH42.10-P-0003-01A |
| 5.1 |
Unscrew left rear brake pad contact sensor (S10/3) |
If installed. |
|
| |
|
Installation:
Replace self-locking bolt |
|
| |
|
|
*BA42.10-P-1003-01A |
| 6.1 |
Remove brake pads from fixed caliper |
If necessary. |
AR42.10-P-0161GI |
| 7 |
Detach fixed caliper (31b) from wheel carrier |
Installation:
Replace self-locking bolts (35). |
|
| |
|
Always replace fixed brake calipers on the axle in pairs. |
|
| |
|
|
*BA42.10-P-1001-01A |
| 8 |
Install in the reverse order |
|
|
| 9 |
Bleed brake system |
|
AR42.10-P-0010GH |
|
Risk of accident
when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. |
Before commissioning the vehicle, operate the brake pedal several times until the pressure in the brake system is built up and maintained. |
AS42.50-Z-0002-01A |
| 10 |
Operate brake pedal several times until brake pads make contact with brake discs (firm resistance can be felt). |
|
|
| 11 |
Check brake system for leaks |
|
AR42.10-P-0100-01A |