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Home >> Mercedes Benz >> 2002 >> G500 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Dismantle, assemble drive shaft. - AR33.30-P-0700GX

Dismantle, assemble drive shaft. - AR33.30-P-0700GX

MODEL 463.270 /271, 461.331 

Fig 1: Removing Spring Washer
G07873050Courtesy of MERCEDES-BENZ USA
DISASSEMBLINGASSEMBLING Disassemble/assemble     
1 Remove input shaft.   AR33.30-P-0100GX 
2 Remove both hose clamps (1) on rubber boot (2)    
3 Push back rubber boot (2)    
4 Detach constant velocity joint (4) from the drive shaft IMPORTANT Press spring washer (3) apart and drive constant velocity joint (4) off the drive shaft using a plastic-headed hammer.
IMPORTANTAssembly:  Fill constant velocity joint (4) with long-life grease.
 
MPECIAL TOOL Pliers Fig 2
Long-life grease *BR00.45-Z-1001-06A 
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear safety gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
5 Press off bush (5) using a suitable press and assembly plate IMPORTANTAssembly:  Heat bushing (5) to between 160 and 180°C.  
MPECIAL TOOL Assembly plate Fig 3
CLEAN Clean     
6 Clean parts Cold degreasing agent/cold cleaning solvent HAKU 1025-920 *BR00.45-Z-1051-04A 
INSPECT Checking     
7 Check all parts for damage and wear and replace if necessary    
8 Assemble in the reverse order    
Fig 2: Identifying Pliers (000 589 52 37 00)
G07873051Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Assembly Plate (460 589 01 35 00)
G07873052Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1051-04A Cold degreasing agent/cold cleaning solvent HAKU 1025-920 Chemische Werke Kluthe GmbH
Gottlieb-Daimler-Str. 12
69115 Heidelberg
Germany
Tel. +49 6221 5301-0
Fax + 49 6221 5301-176
www.wuerth.de
BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11