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Home >> Mercedes Benz >> 2002 >> G500 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install rear axle brake caliper - AR42.10-P-0080GX

Remove/install rear axle brake caliper - AR42.10-P-0080GX

MODEL 463.270/ 271 

Shown on right brake caliper 

Fig 1: Identifying Right Rear Brake Pad Contact Sensor, Brake Caliper, Brake Hose, Protective Cap And Bolt
G07876345Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Retaining Spring
G07876346Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/Install     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
1 Remove wheels    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary AP40.10-P-4050G
2 Remove retaining spring (5).    
3 Disconnect right rear brake pad contact sensor electrical connector (S10/4). IMPORTANT A brake pad contact sensor is not installed at the left rear floating brake caliper.  
4 Remove bolt (4) and detach right rear brake pad contact sensor (S10/4) at floating brake caliper (1). IMPORTANT Only when installing new floating brake caliper (1).  
TORQUE SPECIFICATION *BA42.10-P-1004-17B 
5 Remove brake hose (2) at floating brake caliper (1). IMPORTANT Only when installing new floating brake caliper (1).
Collect escaping brake fluid in a suitable container.
 
TORQUE SPECIFICATION *BA42.10-P-1005-04B 
NOTES Brake fluid notes All models AH42.50-P-0001-01A
NOTES Notes on repairs to brake system All models AH42.00-P-0003-01A
6 Detach protective caps (3) at guide bolts and remove guide bolts. TORQUE SPECIFICATION *BA42.10-P-1002-17B 
7 Remove floating brake caliper (1)    
8 Check brake hose (2) for damage and replace if necessary.   AR42.10-P-0023A 
9 Clean floating brake caliper (1) and brake caliper support using a brake caliper brush. MPECIAL TOOL Figure
10 Check floating brake caliper (1) for damage and replace if necessary.    
11 Install in the reverse order    
12 Bleed brake system IMPORTANT Only when removing brake hose (2). AR42.10-P-0010GX 
BRAKE LINES, BRAKE HOSES

Number Designation Model 463.270/271
BA42.10-P-1005-04B Brake hose to rear axle floating brake caliper Nm 24
REAR AXLE FLOATING BRAKE CALIPER

Number Designation Model 463.270/271
BA42.10-P-1002-17B Guide bolt to brake caliper support Nm 28
BA42.10-P-1004-17B Self-locking bolt, brake wear sensor to floating brake caliper Nm 8
Fig 3: Identifying Brake Caliper Brush (000 589 26 68 00)
G07876347Courtesy of MERCEDES-BENZ USA