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Home >> Mercedes Benz >> 2002 >> G500 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install front axle brake caliper - AR42.10-P-0070GX

Remove/install front axle brake caliper - AR42.10-P-0070GX

MODEL 463.270/ 271 

Shown on left floating brake caliper 

Fig 1: Identifying Front Axle Brake Caliper Remove/Install Components
G07876342Courtesy of MERCEDES-BENZ USA

Shown on left brake caliper 

Fig 2: Identifying Retaining Spring
G07876343Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/Install     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
1 Remove wheels    
REFER TO MAINTENANCE Remove/install wheels, rotate if necessary AP40.10-P-4050G
2 Remove retaining spring (5).    
3 Disconnect electrical connector at left front brake pad contact sensor (S10/1) or right front brake pad contact sensor (S10/2).    
4 Remove bolt (3) and detach left front brake pad contact sensor (S10/1) or right front brake pad contact sensor (S10/2) at brake caliper (2). IMPORTANT Only when installing new brake caliper (2).  
TORQUE SPECIFICATION *BA42.10-P-1004-03G 
5 Remove brake hose (1) at floating brake caliper (2). IMPORTANT Only when installing new floating brake caliper (2).
Collect escaping brake fluid in a suitable container.
 
TORQUE SPECIFICATION *BA42.10-P-1006-04B 
NOTES Brake fluid notes All models AH42.50-P-0001-01A
NOTES Notes on repairs to brake system All models AH42.00-P-0003-01A
6 Detach protective caps (4) at guide bolts and remove guide bolts. TORQUE SPECIFICATION *BA42.10-P-1002-03G 
7 Remove floating brake caliper (2).    
8 Check brake hose (1) for damage and replace if necessary.   AR42.10-P-0024A 
9 Clean floating brake caliper (2) and brake caliper support using a brake caliper brush. MPECIAL TOOL Fig 3
10 Check floating brake caliper (2) for damage and replace if necessary.    
11 Install in the reverse order    
12 Bleed brake system IMPORTANT Only when removing brake hose (1). AR42.10-P-0010GX 
FRONT AXLE FLOATING BRAKE CALIPER

Number Designation Model 463.270/271
BA42.10-P-1002-03G Guide bolt to brake caliper support Nm 43
BA42.10-P-1004-03G Self-locking bolt, brake wear sensor to floating brake caliper Nm 8
BRAKE LINES, BRAKE HOSES

Number Designation Model 463.270/271
BA42.10-P-1006-04B Brake hose to front axle floating brake caliper Nm 24
Fig 3: Identifying Brake Caliper Brush (000 589 26 68 00)
G07876344Courtesy of MERCEDES-BENZ USA