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Remove/install fuel tank - AR47.10-P-4100B

MODEL 210.004 /006 /010 /017 /020 /025 /035 /037 /045 /053 /055 /063 /065 /070 /081 /082 

MODEL 210.065 /070 /082 with CODE (491) up to Model Year 97 U.S. version 

MODEL 210.074 except CODE (491) as of Model Year 98 U.S. version 

Fig 1: Identifying Fuel Tank Components (Model 210)
G04633177
REMOVINGINSTALLING Remove/Install     
DANGER Risk of explosion  if ignition takes place, risk of poisoning  caused by inhaling fuel vapors or swallowing fuel as well as risk of injury  to skin and eyes exposed to fuel. No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A 
1 Empty fuel tank, fill.   AR47.10-P-4001B
    FLUID SPECIFICATION Pay attention to fuel quantity. *BF47.10-P-1001-01A 
2 Remove trim panel of fuel tank as well as right side trim panel of trunk    
3 Detach fuel line suction side (90/12), fuel return line (90/11) and vent line (92) IMPORTANT Collect remaining fuel, seal connections.  
    SPECIAL TOOL Fig 2
    TORQUE SPECIFICATION *BA47.10-P-1004-01B 
4.1 Remove bearing bracket (78) of ski bag mount Only for vehicles with ski bag (through-loading facility) code 282a.  
5 Take out fuel tank (80)    
6 Check sound insulation strip (80/4) If necessary replace. Stick on sound insulation strip (self-adhesive).  
7 Remove fuel strainer (26) NOTES Clean and inspect whether part can be reused.
IMPORTANT The splash bowl in the fuel tank is secured against turning with 2 pins. It is attached together with the fuel strainer (26).
 
    TORQUE SPECIFICATION *BA47.10-P-1001-01B 
8 Replace O-ring (26/1) IMPORTANT Oil to facilitate installation.  
9 Install in the reverse order    
10 Dispose of fuel tank    
REFER TO FORMS Disposing of fuel tanks   OS47.10-P-0001-01A 
TORQUE SPECIFICATION Fuel tank

Number Designation Model 210
BA47.10-P-1001-01B Fuel strainer in fuel tank Nm 40
BA47.10-P-1004-01B Fuel hose with connection fitting to fuel strainer Nm 30
FLUID SPECIFICATION Fuel tank

Number Designation Model 210 with code 282a or code 308 Model 210.0 without code 915 Model 210.0 with code 915
BF47.10-P-1001-01A Fuel tank capacity Total capacity Liters 70 65 80
Reserve capacity Liters 9 8 10
Fig 2: Identifying Ring Wrench Socket (000 589 71 03 00)
G04633178