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Removing and installing fuel rail with injectors (ME-SFI) - AR07.03-P-1451E

ENGINE 119.981 /982 /985 

Fig 1: Identifying Screws, O-Rings, Fuel Distributor, Fuel Return Line, Fuel Supply Line And Fuel Injection Valve
G04624193Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVINGINSTALLING Removal, installation     
DANGER Fuel presents an explosion hazard  , fuel vapors are toxic  when inhaled or absorbed. Contact with fuel can cause skin and eye injury  . Fire, open lights and smoking prohibited.
Fill and store fuel only in containers intended for this purpose and marked accordingly.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
1 Release fuel pressure in fuel distributor with service valve See Diagnosis Manual, Engine, Volume 2, Index 3.1  
    SPECIAL TOOL Figure
    SPECIAL TOOL Figure
2 Remove vacuum line for brake unit    
3 Pull off hoses for crankcase ventilation IMPORTANT On model 210.072 E 50 AMG: Routing of purge line modified GF07.61-P-0001-05A
4 Disconnect vacuum hose from diaphragm pressure regulator    
5 Unscrew fuel supply (17/3) and return line (17/2) IMPORTANT Catch fuel. Do not  unscrew fuel supply and return lines to check injection valves On model 210.072 E AMG: Routing and mounting of fuel lines modified ↓  
    Routing and mounting of fuel lines for model 210.072 E AMG GF07.61-P-0001-09A
6 Disconnect connectors for injection valves (Y62)    
7 Disconnect connector from engine control module (ME-SFI), (N3/10) and connector (arrows)    
8 Remove left ignition coil cover    
9 Expose wiring harness For this purpose, disconnect all electrical connectors on lines leading to intake manifold over fuel distributor  
10 Unscrew screws (16)    
11 Pull fuel distributor (17) out of intake manifold together with injection valves and thread wiring harness through Cover holes for injection valves  
12 Replace O-rings (16/8) IMPORTANT Oil for installation  
INSPECT Testing     
13 Check fuel injection valves (Y62) See Diagnosis Manual, Engine, Volume 2, Index 3.1
If necessary, after checking: ↓
 
    Replace injection valves AR07.03-P-6520E 
14 Reinstall in opposite order    
Fig 2: Identifying Tester (103 589 00 21 00)
G04624194Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Pressure Hose (119 589 04 63 00)
G04624195Courtesy of MERCEDES-BENZ OF NORTH AMERICA.