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Home >> Mercedes Benz >> 2002 >> E430 Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 210 Chassis >> Testing & Repair >> Drain/fill with coolant - AR20.00-P-1142HW

Drain/fill with coolant - AR20.00-P-1142HW

ENGINE 602.982, 604, 605, 606 

Fig 1: Locating Crank Case Drain Plug, Drain Hose And Cooling System Cap
G04624370Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  Draining    
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray.
Risk of poisoning  from swallowing coolant.		 Do not open cap of the expansion reservoir or radiator unless coolant temperature is below 90 °C. Unscrew cap carefully to the first detent or slowly about 1/2 turn. Wear protective clothing. AS20.00-Z-0001-01A 
1 Open expansion reservoir cap or radiator cap (2) IMPORTANT Cap (2)
Cap with detent: Carefully rotate cap up to the first detent, release overpressure, then unscrew cap.
2-stage cap: Turn cap half a turn in anti-clockwise direction, release overpressure, then unscrew cap.		  
2 Drain coolant at radiator or at crankcase Collect coolant  
IMPORTANT Disposing of coolants Pay attention to legal provisions or local wastewater regulations!
Refer to Environmental Protection Catalog issued by MBVD/PWU for locations in Germany.		  
  Filling     
IMPORTANT Notes on coolant   AH20.00-N-2080-01A 
3 Tighten drain plugs at radiator or crankcase TORQUE SPECIFICATION Engine 602.982 *BA01.40-N-1002-01B 
    TORQUE SPECIFICATION Engines 604, 605, 606 *BA01.40-P-1004-01A 
4 Pour in coolant FLUID SPECIFICATION Engine 602.982 *BF20.00-P-1001-02D 
    FLUID SPECIFICATION Engines 604, 605, 606 *BF20.00-P-1001-02E 
IMPORTANT Note on coolant level   AH20.00-P-1142-01A
5 Bleed cooling system Without auxiliary heater (code 228) AR20.00-P-1142-06GA 
6 Inspect cooling system for leaks   AR20.00-P-1010HA 
TORQUE SPECIFICATION Crankcase, timing case cover, end cover

Number Designation Engines 602.982/983
BA01.40-N-1002-01B Coolant drain connection of crankcase Nm 30
TORQUE SPECIFICATION Crankcase, timing case cover, end cover

Number Designation Engine 604, 605, 606
BA01.40-P-1004-01A Outlet connection of crankcase Nm 30
FLUID SPECIFICATION Cooling system

Number Designation Engine 602.982
BF20.00-P-1001-02D Cooling system Total capacity without AC Liters 8.75
with AC Liters -
Capacity of anticorrosion/antifreeze down to -37 °C without AC Liters 4.5
with AC Liters -
Capacity of anticorrosion/antifreeze agent down to -45 °C without AC Liters 5.0
with AC Liters -
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A
FLUID SPECIFICATION Cooling system

Number Designation Engine 604.910/915 without air conditioning Engine 604.910/915 with air conditioning Engine 605.910/960/962
BF20.00-P-1001-02E Cooling system Total capacity Liters 6.0 7.0 7.5
Capacity of anticorrosion/antifreeze agent down to -37 °C Liters 3,0 3,5 3,75
Filling capacity of anticorrosion/antifreeze up to -45 °C Liters 3,5 4,0 4,25
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A BB00.40-P-0310-01A BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A BB00.40-P-0325-00A BB00.40-P-0325-00A
FLUID SPECIFICATION Cooling system

Number Designation Engine 605.911 Engine 606.910 Engine 604.912/917 without air conditioning
BF20.00-P-1001-02E Cooling system Total capacity Liters 7.5 8.0 6.0
Capacity of anticorrosion/antifreeze agent down to -37 °C Liters 3,75 4,0 3,0
Filling capacity of anticorrosion/antifreeze up to -45 °C Liters 4,25 4,5 3,5
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A BB00.40-P-0310-01A BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A BB00.40-P-0325-00A BB00.40-P-0325-00A
FLUID SPECIFICATION Cooling system

Number Designation Engine 604.912/917 with air conditioning Engine 605.912
BF20.00-P-1001-02E Cooling system Total capacity Liters 7.0 7.0
Capacity of anticorrosion/antifreeze agent down to -37 °C Liters 3,5 3,5
Filling capacity of anticorrosion/antifreeze up to -45 °C Liters 4,0 4,0
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A BB00.40-P-0325-00A
FLUID SPECIFICATION Cooling system

Number Designation Engine 606.961 with air conditioning Engine 606.962
BF20.00-P-1001-02E Cooling system Total capacity Liters 10.0 9.0
Capacity of anticorrosion/antifreeze agent down to -37 °C Liters 5,0 4,5
Filling capacity of anticorrosion/antifreeze up to -45 °C Liters 5,5 5,0
Specifications for Operating Fluids Sheet BB00.40-P-0310-01A BB00.40-P-0310-01A
Sheet BB00.40-P-0325-00A BB00.40-P-0325-00A
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