LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2002 >> E430 Base >> Repair and Diagnosis >> Accessories & Equipment >> Wiper/Washer Systems >> Electrical System - Retrofitting & Conversion - 210 Chassis >> Retrofitting & Conversion >> Retrofitting headlamp cleaning system wiring harness - AN82.15-P-0001-01A

Retrofitting headlamp cleaning system wiring harness - AN82.15-P-0001-01A

Model 210 up to 30.6.99 

  1. Remove socket of headlamp cleaning system switch (S4/1) and socket of cycle module (N65) from the wiring harness.
    Fig 1: Identifying Headlamp Cleaning System Wiring Harness
    G04633933Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  2. Draw wiring harness through one of the rubber grommets (arrows) in the fuse box.
  3. Tie back non-insulated cable (br/bl) in fuse box.
  4. Insert bush (4 mm) into 1-pin socket of cycle module (N65).
  5. Insert bush (2.5 mm) into existing 5-pin socket (1) of tail lamp wiring harness into receptacle 4.
  6. Route wiring harness along the existing wiring harnesses in the engine compartment.
  7. Attach cable (br) to ground point (W16/3).
  8. Route wiring harness through the fuse box into the interior.
    Fig 2: Identifying 5-Pin Socket Of Tail Lamp Wiring Harness
    G04633934Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  9. Route wiring harness along the cross pipe (2) as far as the cockpit switch group and attach with 3 cable straps (3).
  10. Insert wiring harness (br/bl) into 3-pin socket of headlamp cleaning system switch into receptacle 6.

    IMPORTANT Bend up detent lugs at the contact spring before inserting into the socket to ensure that it correctly engages in the socket.

    Fig 3: Identifying Cross Pipe
    G04633935Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 4: Identifying Headlamp Washer Pump And Cycle Module
    G04633936Courtesy of MERCEDES-BENZ OF NORTH AMERICA.