Remove/install soft top compartment lid lock - AR77.30-P-3975KA

MODEL 208.435 /444 /445 /447 /448 /465 /470 

Fig 1: Identifying Soft Top Compartment Lid Lock Remove/Install Components

	Remove/install
	Risk of injury from roll bar extending	Extend roll bar before working in the roll bar area	AS91.00-Z-0003-01KA
1	Partially open soft top	Leave soft top compartment lid open, soft top bow set up.
2	Remove soft top compartment inner paneling in area of lock.
3	Unscrew mounting screws (1) from striking plate and remove striking plate.
4	Unscrew mounting screw on lock (3).		*BA77.30-P-1003-01A
5	Remove center soft top compartment switch group connector (A25x1)
6	Press back hydraulic line locking plate and pull out hydraulic lines (5).	Immediately plug the hydraulic line with stop plug and the connection on the hydraulic cylinder with blind plug .
		Stop plug No. -07	Figure
		Blind plug No. -01	Figure
7	Remove soft top compartment lid lock (5).
8	Install in the reverse order
9	Bleed hydraulic system		AR77.37-P-1000-03KA
10	Check hydraulic system oil level	if necessary, add oil through oil filler screw: ↓
		See operating sheet specifications	BB00.40-P-0343-00A
		Oil filler screw	*BA77.37-P-1003-01C
11	Check for proper function and leakage

SOFT TOP

Number	Designation		Model 208.4
BA77.30-P-1003-01A	Bolt, soft top compartment lid lock to body	Nm	8

SOFT TOP - HYDRAULICS

Number	Designation		Model 208.4
BA77.37-P-1003-01C	Oil filler screw to hydraulic unit reservoir	Nm	2

Fig 2: Identifying Set Of Stop Plugs (129 589 00 91 00)